I took a short break from wood today since I will quickly run out of things to do until my new Tenon Saw arrives. One thing that needs to get done is to make some dowel nuts for the bolts that will hold the long stretchers to the leg. There are a couple of reasons I wanted/needed them to be custom. 1st was that I couldn’t find any that were sold separately from the bolts. Most of the “bench bolts” I have seen for sale are only 6 inches long and I needed 8 inch bolts si...
Today was a fun day! 1st up today was to put the holdfast holes in the legs. This started on the back side of the legs buy counterboring a 1-3/8 hole using a forstner bit. The depth of the counterbore is 1-1/2 inches and this leaves 3-1/2 inches of leg left for the holdfast to grab on to. The Grammercy holdfasts I have supposedly do not work well in pieces thicker than 4 inches. One of the holes lined up with a large knot that was filled with epoxy. You can see here just how far down ...
I got some time in the shop tonight and was able to get the sliding board jack made and installed. To make the V-groove at the bottom, I first made two cuts down the center with a rip panel saw. Then I cut a 45-deg kerf from the front / back that met those first two cuts in the middle. Finally, I chopped out the middle section and pared it flat with a 1/4” chisel and cleaned up the slopes with a paring chisel. Here’s a picture after the first 45-deg cut: After the sec...
Just a quick update tonight. I got the shelf completed and also made / installed the track for the sliding board jack. I chose not to nail the shelf boards down. They are joined with shiplapped rabbet joints; no glue. This way, I can easily remove the shelf to sweep it off, sweep under the bench, etc. I also decided to forgo screws to attach the track for sliding board jack. I made some v-grooved cauls with 2×4 scraps to clamp it during the glue up. I made the 45-deg chamfers on eithe...
I spent the evening cleaning up and rearranging my shop the night that I got the top flattened and the leg vise installed. For the first time since I moved into this shop, it actually feels and looks like a work shop. Everything is actually in the proper place, as opposed to being thrown randomly some where in the hectic scramble to get our house remodeled so that we could move in last year. After getting everything cleaned up and organized, I started working on some of the remaining acces...
Yesterday I took the leg blanks back to the jointer and the planer and got them down to a hair over 5” x 5”. One of them ended up a hair under. I found out during this process that the depth stop on the Makita planer does not handle anything 5 inches thick so it was a little tricky to try to get all 4 pieces exact. All that will be left to do on these is to hit them with a smooth plane to take off the plane tracks, which are barely even visible. It will also fix the “...
http://www.sketchupwoodplans.com/free-plans/roubo-style-workbench/ Metric or in inches. Very detailed. I foresee a trip to the wood store. enjoy;)
Here’s list of the main tools I used in this bench build:- a “scrub” plane (a cheap modern Stanley #5 that I heavily cambered the iron on)- a pair of cheap modern Stanley block planes (LA and regular)- a cheap modern Stanley bullnose rabbet plane- a vintage Stanley #7 Jointer plane that I bought off of eBay- a LV LA Jack plane that I got for Christmas this past year- a cheap Great Neck brand crosscut panel saw- a cheap Putsch brand rip panel saw- a cheap modern Stanley copin...
What can I say…when the bug bites, it bites hard! I had about 1-1/2 hours after work before I had to be at the gym for Karate. I got busy with my “scrub” plane (heavily cambered iron in an a modern Stanley #5). I spent about 45 minutes in the shop, got the bench almost entirely roughly flattened, and still had enough time to clean up and get to the gym on time. Well, things went great at the gym (I got promoted! :) ) and came home pretty pumped up. So, I got busy with my ...
It’s funny that no matter how many hurdles I’ve tackled so far in building this bench, I still find myself “paralyzed” with fear when I come fact to face with a big new task….even if it’s a task that I’ve already accomplished in the build. My next major task for the workbench was to flatten the top. This shouldn’t be too hard. For one thing, the boards were fairly close to lined up when the top was glued up. I purposely didn’t spend tim...
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