A lot’s happened lately! I pegged the long stretchers. Funny story. In my mind, the pegs in Schwarz’s Roubo were 5/8”. I didn’t have a 5/8” bit, but I had a very nice 3/4” one, so I used that and made 3/4” pegs. I figure, maybe they’re a touch bigger than the ones Chris used, but hey, no biggie. Just the other day I realized: Chris used 3/8” pegs!!! Haha, oh well, the Schwarz has said that you can’t overbuild a workbench, right? ...
I don’t know what is making me procrastinate on this bench. I think maybe it was the hand planing that was a part of this next step. Well anyway, it wasn’t that hard – I just had to make the tenons on the long stretchers a bit narrower so they’d fit nice and snug in the mortises. Not too hard. Next step – whittling some pegs for drawboring the stretchers, and at the same time getting a start on laminating the benchtop!
Wow, that was tedious. Sawing through a 6” x 6 1/2” with a ryoba was no joke. Then I had to flatten the bottom. Not too bad. Creating the chamfers on the bottom of the legs was fun, though. Then I weighed the leg with my luggage scale just for kicks. All four legs are done. Next: fitting the long stretchers! P.S. The post title is my general feeling after seeing my legs lying horizontally on the ground for such a long time. It’s good to see them upright!
So I’m done with my leg glue-up on all four legs. The mortises were really the thing I was dreading most, and now they’re done. And my left front leg has a nice 2 1/4” hole to accomodate the wood screw for the leg vise. That was a beast to do with an expansive bit. My chest is still sore from the bit brace, and I was even using a board to better distribute the pressure. Right now I’m en route to Germany for a conference. Will be back on Saturday. Then I’ll fin...
Today it’s back to the glueup phase of my build. I’ve glued up half of the boards for each leg and done the short stretcher mortises for each. Now it’s time to glue the other half of the boards on, and voids in the glueup will create the mortises for the long stretchers. Here’s the first layer just after clamping, with a closeup: Then I glued an identical layer onto that one (both pieces), and voila, a mortise for the long stretcher. The last two boards clos...
So in my last post, I mentioned the difficulty I was having boring the overlapping holes for the mortises that will receive the short stretchers of my bench. I was tired, but wasn’t gonna let it breaka my stride. This past Thursday was a federal holiday, and my wife graciously gave me the space and time to get in a lot of shop time. So I started with the flip side of the first mortise (from the last post) and was able to complete that and the mortises in two other legs. But when I wa...
Since my last post, I’ve done some preparations for traveling, traveling, and recovering from traveling, so I haven’t had much shop time. Last night I had an hour or two. I had been considering building my double-screw Moxon vise for the Instructables woodworking contest. Nice prizes! But I figured I’d better stay focused and try to make more progress on the bench. Next step: mortising the legs for the short stretchers. In my last post I suggested that it’d be &...
I’d pretty much run out of excuses for not starting the Big Bench Build. Every week at church I see the kind woman who arranged for me to get all that beautiful lumber for free. I always fear the question, “So have you built it yet?” Don’t ask me why it has been hard to motivate myself to do it. I think maybe it’s because I’ve been planning this workbench for years – literally – and in my head maybe it’s become this grand opus that, despit...
After a good day in the library, i decided to reward myself by gluing up one leg (it’s the only one with all 3 pieces dimensioned properly). I opted for the Schwarz’s gluing up accoutrement (part of a multi-grain cheerio box in my case) rather than my roller, as i didn’t want to wash it up after one use. Jury’s still out on the method. I did dare to change one piece of his advice, though, and i am throwing it out there for other beginners who find making jigs more inti...
OK, who am i kidding? I couldn’t just stay away! I am trying to limit myself, though. So as a reward for studying, i allowed myself to cut a few tenons.From Roubo SLumberMy circular saw was doing a crap job even though i set it for shallow cuts, and it actually started smoking! So i had to cut the tenons by hand. Way more enjoyable. Again, i love my shark saw! Below is a comparison between the cuts. Can you guess which is the hand-sawn tenon?From Roubo SLumberYep, the one on the right.W...
- My Journey As A Scroll Saw Pattern Designer - 1465 parts
- Extremely Average - 324 parts
- Workshop Development - 107 parts
- Just for Fun... - 93 parts
- A journey into the workshop. - 89 parts
- Daily Update - 87 parts
- "Hobbit Holes in MyWorld" --by RusticWoodArt - 77 parts
- As The Lathe Turns - 76 parts
- WoodWriting Haiku Thursday's --by RusticWoodArt - 74 parts
- The Craftsman's Path - 67 parts
- Sheila Landry (scrollgirl) - 1489 entries
- frank - 417 entries
- degoose - 394 entries
- dbhost - 390 entries
- Ecocandle - 325 entries
- MsDebbieP - 314 entries
- Karson - 305 entries
- Martin Sojka - 296 entries
- William - 258 entries
- mafe - 236 entries
- Betsy - 221 entries
- Stevinmarin - 212 entries
- Gary Fixler - 204 entries
- shipwright - 198 entries
- Todd A. Clippinger - 197 entries
- Rustic - 186 entries
- stefang - 185 entries
- Chris Davis - 183 entries
- BritBoxmaker - 177 entries
- PurpLev - 163 entries