my first adventure into the wonderful world of DRAWBORING was a great experience. it was not difficult and the results are amazing. drawboring is pegging a tenon into a mortise with the peg-hole in the tenon shifted slightly toward the shoulder causing the peg to tighten up the joint I used red oak 1/2” dowels from lowes. I took my time going through all their stock to choose the straightest grain dowels. the ideal would be to make my own from riven white oak, but the red oak work...
Yet another weekend and yet another couple days of shop time with the boy working on his bench. I have been trying to sneak in there as much as I can without him to kinda skip ahead a bit. I am not sure he has the attention span for a drawn out workbench build (ahem Stef.. ) so we need to get this thing moving lol. It all started on Saturday with the through mortises for the front legs. I was luckily able to get the oh so boooring job of laying out the mortises done while he was napping...
The time has come to start making this thing look like a bench. In order to make the short stretchers I need to know what the final width of the bench is going to be. I am mostly playing the length, width, and thickness of the top by ear since I didn’t know how much I was going to have to remove from the construction grade wood I used. I purchased the pieces for the top 1 year ago so they have had quite a bit of time to dry out as well as bend and twist and warp. There are also some...
I retired last year and we moved from San Diego to The Southern Oregon Coast, we are renting out the SD house. I purposely left my old workbench in SD to force myself into finally building a new workbench as the old bench was not very good for hand tool woodworking. I love the design of the Roubo and knew it was in my future. There are no local lumber yards here that sell anything worth using for a workbench, just construction material. In my searching for a lumber source I found a family...
Episode Focus: Slab glue up and slab flattening. The first project for season two is here! In this video series I show you how to build a split top roubo workbench on a budget! In this video I show you how to mill your timber, laminate the top slaps, and two methods on how to flatten your slaps using either hand tools or machinery. Video Outline:00:00 – 01:28 Introduction and Project run through 01:29 – 02:58 Timber preparation/Milling process 02:59 – 03:55 Slab Laminati...
I’m building this bench for my 5 years old son so he can work with me in the shop. He love to work with me. He was asking me for a bench at his size for the past year. I built the top, leg and stretcher out of left over from my garden shed. I use walnut for the vise chop and maple for the hub. I’m building the vise system myself and it’s going very well. I still have to make the garter plate to hold the hub with the vise chop. Next step front and back stretchers and moun...
I’d pretty much run out of excuses for not starting the Big Bench Build. Every week at church I see the kind woman who arranged for me to get all that beautiful lumber for free. I always fear the question, “So have you built it yet?” Don’t ask me why it has been hard to motivate myself to do it. I think maybe it’s because I’ve been planning this workbench for years – literally – and in my head maybe it’s become this grand opus that, despit...
I finally got some shop time this weekend and had a chance to complete my leg vise. After my last building session, I had left it basically functional, but lacking a couple bells and whistles to make it really nice. The first addition was a guide wheel on the underside of the parallel guide. I bought another plastic wheel from Woodcraft and mounted it below the guide. It looks like it could become an ankle biter, but I haven’t run into any problems yet. It’s only pock...
Ok, here is the hard work and sweat that needs done – the underside of the top need to be reasonably flat. It is 23 3/8” wide by 9’ 5”long. First up is the scrub plane to get rid of a bit of misalignment from glue up. Here is the last of the scrub plane work. Next I used my #5 jack plane with a blade that has a bit if crown on it to get things flat. As I worked, I checked my progress across each side and for wind and marked the areas that still needed work w...
(Edit: I’ve posted this as a project, too. Here.) This will be the final blog post of my bench build. There wasn’t much left to do. I finished the shaping of the chop and deadman, which mostly involved adding roundovers, fairing curves and sanding. Then I applied a coat of Waterlox: To assist with grip, it helps to add a facing of leather to the inside of the chop. Fortunately, part of the Benchcrafted package. Sized almost perfectly. Roughed up the chop face and appli...
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