Episode Focus: Slab glue up and slab flattening. The first project for season two is here! In this video series I show you how to build a split top roubo workbench on a budget! In this video I show you how to mill your timber, laminate the top slaps, and two methods on how to flatten your slaps using either hand tools or machinery. Video Outline:00:00 – 01:28 Introduction and Project run through 01:29 – 02:58 Timber preparation/Milling process 02:59 – 03:55 Slab Laminati...
I’m building this bench for my 5 years old son so he can work with me in the shop. He love to work with me. He was asking me for a bench at his size for the past year. I built the top, leg and stretcher out of left over from my garden shed. I use walnut for the vise chop and maple for the hub. I’m building the vise system myself and it’s going very well. I still have to make the garter plate to hold the hub with the vise chop. Next step front and back stretchers and moun...
I decided to put a wagon vise in my bench. I considered a traditional L-shaped tail vise, and also a twin screw end vise. But I really like the simplicity of a wagon vise. Furthermore, since I’m limited on shop space to the tail end of where my bench will be, I thought a wagon vise would consume the least amount of real estate off of the tail. And finally, a wagon vise seemed like it would be a really cool project to build! I hadn’t planned out the exact dimensions of the v...
I’d pretty much run out of excuses for not starting the Big Bench Build. Every week at church I see the kind woman who arranged for me to get all that beautiful lumber for free. I always fear the question, “So have you built it yet?” Don’t ask me why it has been hard to motivate myself to do it. I think maybe it’s because I’ve been planning this workbench for years – literally – and in my head maybe it’s become this grand opus that, despit...
I finally got some shop time this weekend and had a chance to complete my leg vise. After my last building session, I had left it basically functional, but lacking a couple bells and whistles to make it really nice. The first addition was a guide wheel on the underside of the parallel guide. I bought another plastic wheel from Woodcraft and mounted it below the guide. It looks like it could become an ankle biter, but I haven’t run into any problems yet. It’s only pock...
Ok, here is the hard work and sweat that needs done – the underside of the top need to be reasonably flat. It is 23 3/8” wide by 9’ 5”long. First up is the scrub plane to get rid of a bit of misalignment from glue up. Here is the last of the scrub plane work. Next I used my #5 jack plane with a blade that has a bit if crown on it to get things flat. As I worked, I checked my progress across each side and for wind and marked the areas that still needed work w...
I thought I’d take some time to do something that I’ve been thinking about for a while now. See, if you look at a lot of the workbenches here on Lumberjocks you’ll see some real craftsmanship and a lot of artistry. But these guys use wood like oak, maple, cherry, walnut, etc. Don’t get me wrong….if I had the choice I’d make mine out of maple and cherry and walnut in a New York second. However in my situation, using hardwoods is just too expensive. It...
Like many weekend woodworkers I made due for years with half-baked workbenches. A few years back I saw the Roubo design and knew I would build it one day. That day has come. I am a retired AF officer (well…retired from the AF not from working :)) who has decided to get serious about my hobby. The furniture we have been dragging around the country and world could really use replacing. So I need a serious bench to help. A little explanation of my title: I call it a “Super Gl...
It’s funny that no matter how many hurdles I’ve tackled so far in building this bench, I still find myself “paralyzed” with fear when I come fact to face with a big new task….even if it’s a task that I’ve already accomplished in the build. My next major task for the workbench was to flatten the top. This shouldn’t be too hard. For one thing, the boards were fairly close to lined up when the top was glued up. I purposely didn’t spend tim...
What can I say…when the bug bites, it bites hard! I had about 1-1/2 hours after work before I had to be at the gym for Karate. I got busy with my “scrub” plane (heavily cambered iron in an a modern Stanley #5). I spent about 45 minutes in the shop, got the bench almost entirely roughly flattened, and still had enough time to clean up and get to the gym on time. Well, things went great at the gym (I got promoted! :) ) and came home pretty pumped up. So, I got busy with my ...
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