Hello again friends, I’m made a lot more progress since my last post so I will break it up into a couple of posts. These are pretty straight forward, I’ll let the pictures do most of the talking. Deadman: BrandonW gave me this piece of Jatoba when we first met, Thanks again Brandon! I decided to use it for my deadman. Here I’m using the Paul Sellers trick for a makeshift end vise, it works ok but I cant wait to have a wagon vise. Very dense wood but it planes...
Hello LJ Buddies, Here is my most recent progress. I’ll let the pictures do most of the talking. I previously milled the grove on the underside of the bench. I cut a rabet 3/4” in from the front and glued on a 3/4” tenon. This was cut by hand. First had to perfect the fit. Laid out the design with a wax pencil. Bandsawed the curve then cleaned up with a spokeshave. After drilling the holes and cleaned the Jatoba with Acetone and glued on the tenon an...
Back again friends, Ok, the next step is the make a wagon vise out of this screw I got from Lee Valley. Thanks to PurpLev for the inspiration on his blog:http://lumberjocks.com/PurpLev/blog/17919 First I jointed one side of the boards for the end caps then ran it through the thickens planner, etc… Next since the wood in the wagon vise recess had warped since being cut I had to trim some wood off using my #78, #92, and a chisel. I even used the front bullnose portion of the 78...
I have finally gotten around to making a real workbench for my new, and smaller, shop (see my previous entry). I am in the planning phase right now. I’ve been pouring over plans, books, philosophy of workbench design. I guess it’s safe to say I may be over thinking this. But the design is half the fun. So, I’ve put together a journal that you can download and look at. It has pictures and explanations of some of the design considerations I’m mulling over. I am ...
Hello, this is probably my last workbench blog entry, now that my bench is complete! Like I said in my last blog, the workbench has been complete a couple weeks before this post on November 12. With my last post I had wrote about completing the base. After I had the base assembled, glued up, and drawbored I placed the bench top onto the base. Previous to putting the top on the base I had put one coat of boiled linseed oil on the underside of the top. The top is removable from the base, I deci...
As i have been building this thing, i have had my nose in the Schwarz’s book. However, i cringed when during my review i read this: Once you look at the characteristics that make a species good for a workbench, you see that white oak, Southern yellow pine, fir, poplar or just about any species (excepting bass wood and the soft white pines) will perform brilliantly. (p.14) And for some salt in the wound: Anyone who has purchased a white pine 2×4 bench from a home center can...
so After setting on the last design (see previous post in this series) I went out to disassemble the bowling alley laminated top – the purpose was to remove all the nails, so that I can drill the dog holes, and also laminate it in a double stack to give me a 4” top on the perimeter (5” in from the edges – for clamping purposes, and leg attachments). This idea turned to be disastrous. The nails are hardened steel, and twisted making the job of pulling them outridicul...
It’s time to get some legs on this baby. My son and I started my milling the mostly oak stock I am using for the legs. I glued them up and dressed them up until they came in at a finished dimension of 3 5/8” by 4 5/8”. They are beefy but I want this to be a sturdy bench that’s not going to move and has enough size for whatever project I want to tackle. The top is 23 5/8” wide and looks to finsh up about 9’ 2” long. I settled on 1 1/2R...
Hello. Its been 6 months since I finished my bench and I have spent over 1000 hours on it. Now that I have gotten a good feel for how the bench works and its ups and downs I thought I would write an update on it. To start I’ll mention the modifications I made. The first was to add leather to the pads on the hold fasts. With leather I no longer need to place scrap wood between the work pieces and the hold fasts to prevent denting. If you have hold fasts (which you should) I would r...
OK, who am i kidding? I couldn’t just stay away! I am trying to limit myself, though. So as a reward for studying, i allowed myself to cut a few tenons.From Roubo SLumberMy circular saw was doing a crap job even though i set it for shallow cuts, and it actually started smoking! So i had to cut the tenons by hand. Way more enjoyable. Again, i love my shark saw! Below is a comparison between the cuts. Can you guess which is the hand-sawn tenon?From Roubo SLumberYep, the one on the right.W...
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