The headrest is made up of 6 billets, 4.75 wide by 8 tall. They are glued together to form a curve. This means they need an angled edge to create this curve. I used a Wixey angle guage to make a pair of coopering jigs for the jointer. They are 4 and 5 degrees. Using the cut offs from the jig I glued up pairs of billets: With three pairs of billets glued up, they were too curved to clamp together so I used pinch dogs top and bottom. These worked great. Finished, they ...
Hey gang! It’s been a while, but I’m back in the shop making scrap and creating a ton of dust. Over the years I’ve made bookcases and tables galore, all with straight lines and square corners. Then I started making some G+G pieces with rounded edges, cloud lifts, and ‘pillowed’ plugs. I’ve been wanting to continue this progression and make something with no straight lines at all: a Maloof-style rocking chair following the steps from Hal Taylor. Today...
In this time lapse video I am gluing up 4 flexible back braces for a custom wooden rocking chair. A back brace is built using 4 layers each layer being about 2.2mm thick, the top or front layer is Birdseye Maple the rest are Walnut. This chair will be Black Canadian Walnut thus the the Birdseye Maple will give a attractive and interesting contrast to the rest of the chair. We make sure to cut the fronts and backs from a single piece and keep everything in order so in the end we have a beautif...
What makes Sam Maloof’s work so attractive at first glance? When I saw my first picture of his rocker in the old 1983 article in Fine Woodworking, What jumped out at me and said, “Wow”? What inspired all that has been said and done by woodworkers and lovers of fine furniture based on that initial look at his rocker? Maloof was a master woodworker, designer, finisher, personality and other things wonderful but my thought is to capture all of us so totally with that first g...
This is a test of a jimmy rigged lazy susan mounted to a slow speed gear motor.I always have ideas running through my head about how to share my custom wooden rocking chairs and other pieces, this is one of the less refined ideas, but i’m happy my idea is going to work out well once I get the bugs worked out. Hopefully soon I will build a dolly for the camera so the camera can move while the chair rotates. This example is using a Walnut with Ebony plugs custom wood rocking chair, ...
We start by showing the Kutzall carbide grinding disc we use to do most of the sculpting on our rocking chairs, it is attached to a basic angle grinder. We then go to work, the arms start about 2’’ thick and also have a 1.5’’ thick transition block at the front leg arm joint. We want to remove the chunky look and be left with smooth flowing lines that your eye and hand will want to explore. I then switch to a kutzall grinding burr attached to a Fordom grinding s...
We decide to set up our Nikon D-80 on a tripod to make a time lapse video. I have done a bunch of reading, how to’s and what not regarding time lapse with a Nikon. Just hook it up to a computer, in our case a Mac Book Pro use Nikons Camera control software. The software has time lapse feature built right with every setting you would need to adjust. We setup the camera to take a picture every 5 seconds, then into Quicktime Pro at 15 frames per second. Anyways check it out, I think ...
Ya that’s right the internet left my life since July 1st, I just got it back yesterday I have since finished the double rocker, of course taking pictures along the way. I will update this blog daily still posting about how much work I did each day. In this series I have now sculpted the seat joints about 90% done, the head rest is starting to take shape and let me tell you it’s a work of art! lol I ” fixed ” the arm where it attaches to the leg then glued it...
First things first I glued the rear legs in the morning, did’t take a picture but I did take one on how I router the legs on the router table. I’ve now glued up all the back braces so there ready for there next tep but not yet other work to be done first. I use a swinging jig on my band saw with 1/2’’ blade, swings the coopered headrest to produce a near perfect cut…...sweeeet! One of my favorite parts of the construction Now on to front legs stuff, band...
Today I started with the seat or should I say seats, drum sand, notch and rabbbit seat, again do some stuff to the rear legs glue second adder block, carve out seat, continue gluing headrest pieces, notch and round over front legs to fit joint, cope arms with table saw, glue front legs together, continue gluing up head rest, shape rear legs, get the rear legs to 90% finished which is leg/seat joint fitted, sanded, routed, sanded…... Yup that was a good amount of work today, i’d...
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