Overview: In the last blog I detailed how to separate the top from the box and how to start with a long piano hinge then size, cut, polish, round, crimp, smooth, and paint the hinge so it will fit any size of box. In this chapter I will explain how to install a piano hinge in a box. We will go through how to mortise, fit and fasten the hinge. The essential tools are: router table, small try square, vix bit, drill and impact driver. If all goes well, it should look like this when you ar...
A few months ago I had read an article about ebonizing wood with steel wool and vinegar. Awhile back I tried this and absolutely nothing happened. I never even tried again. Ebonizing is a stain of sorts I guess. I also have heard there are several ways of doing this. The reason the original article caught my eye was because I sure as hell don’t have the money to buy Ebony (wood), and I am forever wanting or needing dark/black wood for my projects and I do not like to use paint, to the ...
Since it seems to be the season for table saw sleds I thought I post a video demo of my table saw sled and like to point out some of the features that sets it apart from other sleds .Some of the features are a double sliding bottom,full tilt of the blade range with zero clearence ,dado capability and several others .http://lumberjocks.com/projects/61820Here is the link to the video and it will explain all the features better than I can explain here . https://www.youtube.com/watch?v=70C...
A video showing how to make some really good wooden bar clamps. End your clamp shortage now! Build some clamps which only cost a few pounds to make and could be better than clamps you can buy. These clamps don’t mark the wood or stain from glue.
What do you get when you combine unlimited resources with the greatest woodworking mind ever? This week Stumpy demonstrates the opposite of that… Stumpy turns his Work Sharp 3000 into a super-duper sharpening machine that works without sandpaper and accepts Tormek jigs. Then turns his sarcasm and twisted humor loose on the viewer emails. (Who knew handplanes and popcorn had so much in common…) This is part one of a 2 part sharpening series. Next week we make some fully adjus...
In recent years there’s been an influx of imported lower priced value hand planes hitting the market. Some are decent, some are marginal, some are a waste of money. In the lower price ranges, most newer planes use lower quality metal on all components, thinner blades, thinner castings, and poorer machining techniques. With an upgraded aftermarket blade, and some fettling, some of the low cost new planes can be made into useful tools, but many are an exercise in futility and frustration. Even ...
I have been reading and commenting recently about shop air filtration and the concern for it. My decision to write this was to give the LJ’s community some facts about air filtration. Let me start with my knowledge base. I started my own air filtration business after my son was diagnosed with severe asthma at the age of 18 months. He is now 20 years old. My wife (an RN) and I immersed our selves into learning as mush as we could to make his breathing easier. We attended numerous seminar...
This blog contains updated links to my reference blogs on table saws, saw blades, router bits, and planes. It’s intent is one-stop shopping without the need to sort through the myriad of ramblings and project entries in my main blog list. - The ABCs of Table Saws (a tutorial on table saw classifications, differences, and features) - Tips for Picking Saw Blades - Bargain Saw Blades - Extending the Rip Capacity on a Table Saw - Strategies for Choosing Router Bits (a begin...
Early on, a woodworker is forced to decide upon a sharpening system or product. And I know we have some folks on Ljs who are just entering the wonderful world of hand tools. This is my attempt to not leave those people hangin when it comes to sharpening. Clearly, planes and chisels are just handsome paperweights if they’re not sharp.Let me start by saying that I am far from an expert. Shoot I’ve only been using and sharpening hand tools effectively for about a year. I spent the pr...
This is a revised saw blade comparison I did in 2007. It includes general purpose blades, crosscut blades, and bulk rip blades. The general purpose blades are grouped and compared to each other based on cut quality in various materials with different types of cuts, feedrate, and their ability to do many things well. The crosscut blades were judged more on cut performance and freedom from tearout than versatility or feedrate. Inversely, the bulk rippers were evaluated more on feedrate and ab...
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