Overview: In the last blog I detailed how to separate the top from the box and how to start with a long piano hinge then size, cut, polish, round, crimp, smooth, and paint the hinge so it will fit any size of box. In this chapter I will explain how to install a piano hinge in a box. We will go through how to mortise, fit and fasten the hinge. The essential tools are: router table, small try square, vix bit, drill and impact driver. If all goes well, it should look like this when you ar...
A few months ago I had read an article about ebonizing wood with steel wool and vinegar. Awhile back I tried this and absolutely nothing happened. I never even tried again. Ebonizing is a stain of sorts I guess. I also have heard there are several ways of doing this. The reason the original article caught my eye was because I sure as hell don’t have the money to buy Ebony (wood), and I am forever wanting or needing dark/black wood for my projects and I do not like to use paint, to the ...
A video showing how to make some really good wooden bar clamps. End your clamp shortage now! Build some clamps which only cost a few pounds to make and could be better than clamps you can buy. These clamps don’t mark the wood or stain from glue.
What do you get when you combine unlimited resources with the greatest woodworking mind ever? This week Stumpy demonstrates the opposite of that… Stumpy turns his Work Sharp 3000 into a super-duper sharpening machine that works without sandpaper and accepts Tormek jigs. Then turns his sarcasm and twisted humor loose on the viewer emails. (Who knew handplanes and popcorn had so much in common…) This is part one of a 2 part sharpening series. Next week we make some fully adjus...
I have been reading and commenting recently about shop air filtration and the concern for it. My decision to write this was to give the LJ’s community some facts about air filtration. Let me start with my knowledge base. I started my own air filtration business after my son was diagnosed with severe asthma at the age of 18 months. He is now 20 years old. My wife (an RN) and I immersed our selves into learning as mush as we could to make his breathing easier. We attended numerous seminar...
Early on, a woodworker is forced to decide upon a sharpening system or product. And I know we have some folks on Ljs who are just entering the wonderful world of hand tools. This is my attempt to not leave those people hangin when it comes to sharpening. Clearly, planes and chisels are just handsome paperweights if they’re not sharp.Let me start by saying that I am far from an expert. Shoot I’ve only been using and sharpening hand tools effectively for about a year. I spent the pr...
The first Art Box I completed and later posted was “Rachels Box”. I wasnt sure how it would be received, but it was a big hit right off the line. It just recently topped over 10,000 views and is the most viewed box on LJ. Wow! http://lumberjocks.com/projects/tag/box/by/views Its popularity and the ones that followed were what motivated me to post the tutorial which was a help to many.http://lumberjocks.com/Argyllshire/blog/9415 I still get mail asking about this style of box...
Recently I posted a video covering common woodworking joinery ( http://www.youtube.com/watch?v=zqXLYe783qw ) with the help of a few friends. In that video I talked to you all about making finger joints on the table saw and showed you a finger joint jig in the process. Well as I promised, here is the complete build process of that Jig. Table Saw Finger Joint Jig Also a little reminder about the 2nd Annual Whirligig Wars. It is almost here!! The event Runs from July 10 –...
This is a revised saw blade comparison I did in 2007. It includes general purpose blades, crosscut blades, and bulk rip blades. The general purpose blades are grouped and compared to each other based on cut quality in various materials with different types of cuts, feedrate, and their ability to do many things well. The crosscut blades were judged more on cut performance and freedom from tearout than versatility or feedrate. Inversely, the bulk rippers were evaluated more on feedrate and ab...
I recently came back from a woodworking class with Dale Barnard in Paoli, IN this weekend where he taught me how to make a set of five Shaker oval nesting boxes in cherry. Dale’s workshop is set up to build just about anything, and he offers some pretty awesome classes for beginner through advanced woodworkers. Initially, I was surprised at how relatively simple the construction a set of one of these seemed to be. I guess that is pretty standard for anything from the Shakers. Howeve...
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