STANLEY BENCH PLANE RESTORATION Click here for large format version PDF ELECTROLYTIC RUST REMOVAL INSTRUCTION SHEET More information available on my woodworking blog & podcast The Folding Rule Show Step #1 – Cleaning & Rust Removal I have been inspired by a number of resources to start using my hand planes and start on the slippery slope of a hand plane collection. Not the least of whom has been Wayne, our own Lumberjocks plane guru. Of course I have also explored...
Aimed at those new to saw sharpening, this instructional video is 2 1/4 hours long and covers the theory, the tools and the practice of sharpening western saws. You get to look over my shoulder as I sharpen four saws – two backsaws and two hand saws. I’ll explain the saw sharpening process and how you apply it to different scenarios. I really hope you find it useful. As to the production quality, I’ve done the best I could. I had to record it outside, so there is a bi...
So, I bought this bunch of planes in this pile which is shown with all the other weekend finds. Included at the bottom of the pile was this Millers Falls #10. NOTE: This blog is not a suggestion to strip every plane and repaint. I actually would suggest otherwise if the japanning is in reasonable condition. Some are not savable and I don’t like tools that look terrible. If you can save it, I’d recommend that. If not, strip it. I figured since this plane needed almost any...
I decided to dedicate my time this winter to restoring various saws I’ve acquired over the past year. I’ll be restoring half-rip saws, panel saws, tenon saws, carcass saws and dovetail saws from a variety of makers, dating from the 1840s up to the 1960s. Now don’t worry I’m not going to bore you with repetitive photos of me removing rust, shining saw plates, polishing brass and refinishing totes. I covered the process I use for these steps in my blog The Restoration of a 14” Tenon Saw so you ...
OK, first attempt at a blog, so please bear with me. This blog series is my journey of trying to replicate the japanning process used on many tools, especially hand planes, for over a century. It will include some abject failures, as well as what was found to work for me. This blog is not a commentary on how someone else might choose to finish their planes when doing a restoration and I am not necessarily advocating japanning over any other finish. There are many people on this site t...
The Humble Hand Brace - A Beginner's Guide to Restoring, Buying and Using #4: Cleaning and Restoring a Brace to ‘Like New’ Condition
Well here we are at the finale of this brace restoration (DON’T YOU DARE SCROLL TO THE BOTTOM YET!). At the end of Part 3 I wiped the Head and the Sweep handle over with methylated spirit to get rid of some of the grease and grime that had accumulated. Now its time to rub the wood down prior to re-finishing. I start with P120, then P180, P240, finishing with P320. I know some people would frown at this and say I’m destroying the patina that has built up over the years. Sometimes that’s a v...
During the restoration of RUSTY in Parts 1 to 4, I showed how to fix a couple of common problems. The first was scoring on the outside of the jaws caused by a rough finish on the inside of the chuck. In Part 1, I filed the jaws smooth again. In Part 2, I showed how to smooth the inside diameter of the chuck. In Part 3, I showed how to fix excess play in the sweep handle. However there are a number of other problems that you might encounter on a secondhand brace. In this e...
The Humble Hand Brace - A Beginner's Guide to Restoring, Buying and Using #2: Part 2 – Cleaning and Restoring a Brace to ‘Like New’ Condition
At the end of Part 1 I showed you a photo of the polished chuck. The outside was complete and the rust had been removed from the inside, but I still had to smooth the inside face to prevent it marking the jaws again. To do this, I cut a piece of dowel about 4” long, and marked approximately 1 1/6” in from one end using an awl. Then I drilled a 3mm hole using a hand drill. Well who’s got time to charge batteries these days? Using my dovetail saw, I cut a slot about 1/16” wide str...
Having tested, erred, retested, erred again and so on, I was finally happy with how the homemade japanning came out, so did several restores. We’ll try and do a summary of everything learned here in one blog post. Supplies needed:Asphaltum—available in powder form or liquid, which is what I used. Art supply stores seem to be the best source, as it is used in acid etching.Solvent—Xylol or turpentine should either work fine. Both are capable of suspending the heavy...
In this blog series, I’d like to invite you to join me on a journey of discovery as we look at the history and restoration of an old English back saw. This is where the story starts… I really wanted one of these (Adria Large Tenon Saw 14”x 4”) …but didn’t have enough of this: So over a number of weeks, I trawled through eBay.co.uk, until I finally found and bought this… The saw plate is 14” long and the saw is 18 ½” overall. It has an iron back and is...
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