It’s been a couple weeks but I have been working feverishly to get this beauty back in a form that would make the designer proud. I got everything painted, de-rusted and generally cleaned up. I got the cutter head bearings replaced, the bushings on the infeed and outfeed rollers were thankfully serviceable. I say thankfully because the cheapest machine shop wanted 1 hour plus material each. This equates to $70 per bushing x 4, yikes. To replace the MDF top that was on it, and had sank 4...
I have been reading about French Polishing for some time now and finally dedicated the beginning of my thanksgiving break to finding a good source for how to apply this classical finish. Shellac is a very finicky finish and is hard to REALY get right. Although this site is for guitars it seems to be and excellent guide to French Polishing.
Continued working on getting all the pieces apart. Got all the blades out, only had to use the hammer a little bit. I was concerned about having to drill out nibs. Got very lucky on that. Decided to wait until I could get evapo-rust to soak the top end. After quick inspection it looks like I need to replace some brass bearings.I spun the motor by hand, sounds like the bearings are dry but useable. This motor is a beast, tag claims it is 1.5 hp but this thing is bigger than the 3hp on my TS. N...
After bringing the beast home last night, I tore into it this evening after nearly emptying the garage. It is truly amazing how much wood I have that I havent paid anything for, you would think that would make it easier to get rid of…. But getting back to the project at hand. This is where we begin. It doesnt look like much but I assure you two grown men wont move this around without grunting. I havent taken it off the table yet, tomorrows project but not much left but a carcass.Cutter ...
My father had acquired this old, apparently inoperable, Sprunger jointer when I was much younger. Over the years, I watched it continue to accumulate dust as it sat in the corner, never repaired to be used. My dad kind of got away from any woodworking since that time, but I’ve developed a stronger interest. I have made efforts to “economically” outfit a respectable shop, and in that vain, was able to negotiate this salvageable piece of equipment for my own use. It is...
I finally took my great grandfathers #4 Dunlap bench plane out back and cleaned it up this afternoon. The original forum post is here First I made sure that I had everything ready and all the protective stuff I would need to safely work with phosphoric acid. I soaked the small parts in a tupper ware and scrubbed stuff in my oil change catch pan. Gotta love a multi-tasker! And of course some tunes on the iPhone. The Krud Kutter Rust Buster really worked quickly, the rust was pretty easy...
Adjusting the Saw Blade Alignment, Again—This Time With A JigAs posted in the blog I aligned the table saw blade to the miter slot by clamping my dial indicator to my miter gauge. I knew this wouldn’t be perfect, but thought it would be good enough. However, after finishing the saw, doubts lingered. I had paid for In-Line Industries PALS after all—why not have it aligned perfectly? Last night after work I shamelessly copied ajosephg's shop-made jig on this post. ajosephg...
The fence, having been stored outside in a shed for two years, had dried out and the two side boards had shrunk enough that both boards had fallen off while transporting it home. The bumper rail was also separating from the ends and would not stay down with just a press-fit as intended. I chose to glue the ends of the bumper down with CA glue, only at the ends where it was separating: After the glue dried I enlisted my assistant to dismantle the lever for cleaning, rust removal, ...
Here you can see the end result of cleaning the underside of the table. The minor rust seems to be converted and sealed as the product claimed. At this point I reassembled the saw. I didn’t include any pictures here as they are redundant given the previous photos and not likely relevant to your saw. During assembly, I followed the instructions in the manual for aligning the saw. The instructions for aligning the blade could be summarized as follows (this is my condensed vers...
A couple months ago I found a few of old saws- I havent had the time to commit to a detailed “project” lately, so Ive been piddling with returning these geezers back to work horses. (With much inspiration from you lumberjocks!). While waiting on the drill press frame to get braised, Ive started on this saw (far right in above picture). It needs a good cleaning , and a new handle. The set is actually fairly decent, and some might say sharp (?)......some.Anywho, first coated the ...
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