I’ve got a carcase that needs to be divided into sections to house five drawers for hand tools at the Roubo. As is usually the case with my shop work, there are more efficient ways to put drawers in cabinets than the methods I’ve chosen. Part of the answer to that is this Cabinet will be matched up to a bench that, as a pair of shop tools, will be productive way beyond my time with both of them. The balance falls into the mantra ‘practice with a purpose.’ I build things for the shop using too...
Can anyone tell me how to get a good staining on a commercially available wood putty like Elmers? Several years ago I stopped using and substituted a glue and sawdust mixture on any projects where the repair would show and appearance mattered. Appearance almost always matters on my project, if only to me. I recently found myself using the commercially made putty while refinishing a floor and as normal, it stood out and would not accept enough color to allow for a match. I am not happy...
I started this little adventure into Woodworking just over a year ago. It has been quite the God send as an escape from the mind numbing boredom that can result from permanent Disability. In that time I have learned enough to fill an encyclopedia, although I have just scratched the surface in terms of overall knowledge. In the beginning I tried to get it done on the cheap with a mixture of Shopsmith & Harbor Freight Tools. After 6 months of “practicing” the craft I realized...
Late last year, before I put the saw away for the winter, a piece of the casting on the tablesaw broke. It was causing some vibration and the blade to move side to side a bit when adjusting height. Not good in conjunction with zero clearance inserts. Anyway, it is getting warm again and time to get the saw ready for what I hope will be a productive summer. The “key” as I am calling it had to be fixed. There are 2 parts that mount on a shaft and are keyed together you can see ...
Laid out the pieces to get panels that will be the top and two sides of the cabinet / carcase, paying some attention to grain pattern as well as grain direction, to get pieces that would be visually appealing and that would (hopefully) smooth well at final finish. Here’s the walnut all laid out: I’m gluing up a total of four total panels – two walnut and two pine. Not rocket science – apply glue to both edges: Brush out, then squeeze. Walnuts were first, and one of those needed ...
Continuing to work up the saw I got the next big chunk of work done, the motor and the motor carriage. I followed pretty much the same process I used while doing the base. Like I said before, this saw is in great working shape and had been used daily by the gentleman that had it before. I both the motor bearings and track bearings had already been replaced. They were in good shape so all I needed to do was give them a thorough cleaning. I also hand painted the embossed DeWalt logo ‘k...
I decided to tackle everything in sections because I have limited space and can’t have everything spread out all of the time. So the first thing I tackled was the base. Everything was disassembled. Rust remover was used on the legs and base. After this a wire wheel cleaned everything up and I was back to bare metal. Everything was primed with Rustoleum Clean Metal Primer which prevents rusting, then painted with Rustoleum Smoke Grey. Originally the plan was to replace all the bolt...
Recently, I had to repaint a large ceiling under warranty in the living room. It was below a bathroom that I had remodeled a few years ago. The toilet wax ring leaked of course and I had to repair the 3/4” plaster, then prime and paint the whole ceiling. . This was not an easy job as the room was full of artwork, paintings and heavy furniture. We had to carefully move everything out and lay down drop clothes everywhere..Normally, I would just call my painter, write the check and be done...
Disston Backsaw Rehab-1 Cleaning, repairing and rehabbing I was in Salt Lake City recently on business. After dinner I slipped into my pajamas to watch tv and do one of my favorite on-the-road activities—look for tools on Ebay. Now that my hand plane inventory has reached 7, it’s time to focus on some other tools. Apparently, if you want to build things out of wood, saws can be pretty helpful. It’s not that I don’t have any. I have a modern (read crappy) handsaw along with a 14″ Stanley...
So after spending 820 days working 26 hours a day, 8 days a week on restoring this dresser it’s finally DONE! Ok, so it certainly was not a priority project and got very sporadic time devoted to it over the last 2 years but what a chore it was… I think it’s far easier to build something from scratch than to restore an older piece. As you can see from the first couple of pictures, there is a slight cup in the top which wasn’t able to be straightened out and you can s...
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