After mounting the slides, I used carpet tape to temporarily attach the drawer fronts. Slides are Centerline 757’s, and mounting is the same as my dresser project here… http://lumberjocks.com/pintodeluxe/blog/34281 -----Drawer fronts installed with 4 screws each.-----Since the drawers are graduated from 6” to 9”, I made a full sized pattern for the largest drawer. Then I marked the size of the other drawers, and used those lines to lay out all drawer pull holes o...
Arts and Crafts Entertainment Center / Sideboard #5: Wedge and Strap Backsplash, Trimming Top, and Staining
So this is where we left off with things last time…-----The entertainment center features a wedge and strap backsplash to match my 6 drawer dressers http://lumberjocks.com/projects/79208 -----Basically it is a shallow dado that receives a walnut inlay. I cut tapers on the backsplash first, then glued the wedges back on. I carpet-taped a strip of plywood to the backsplash to give me a straight reference edge to cut the dados (note to self: rip plywood strip before installing dado bla...
Here is the next project, an entertainment center that is reminiscent of a Stickley sideboard. The central slat detail gives a nod to Kevin Rodel. The backsplash features my “wedge and strap” detail, also found on my A&C dressers. ----- Leg blanks are laminated from 3/4” stock. Next I add 1/4” thick veneers on two sides. Even though the finished veneers will only be 3/32” thick, I leave them 1/4” thick for now. I find that 1/4” stri...
I waxed the dressers with Howards Walnut wax and #0000 steel wool. I tested the difference between sanding with a 1500 grit sanding sponge, and waxing with steel wool – and I prefered the latter. I waxed with the grain, and let the wax dry. Then I buffed it off with a clean lint-free rag. ----- For drawer pull layout I used Scott Collins no-math layout method. My drawer pulls have 2 bolts, 3” on center. -----I made a full-height jig to drill the holes for the machine bo...
Here is my setup for cutting half blind dovetails. I use a larger-than-stock 14 degree dovetail bit. I think it makes nicer looking dovetail joints, and they feel much stronger. Here is a link to my blog about the special bit… http://lumberjocks.com/topics/40073-----This is the bit I use, which is a Rockler item. You can still cut these dovetails in one pass with the PC jig. -----I trimmed some aromatic cedar plywood to size and test fit the drawers.-----Grooves were cut for the dra...
With the top built, it was time to turn my attention to the backsplash inlay and wedge detail. ----I cut a double sided taper on the backsplash piece using a tapering jig at the tablesaw. ----I saved my offcuts to make wedge shapes. The wedges were glued back onto the backsplash. I was careful to place the wedge in its original position so the grain would align. ---- The backsplash is carpet taped to a strip of MDF. This creates a straight reference point to cut shallow dados for m...
Here is the plan from my design. It incorporates some Stickley design elements. --The dresser carcases are assembled, including the small divider that separates the top two drawers.--The small dividers are attached with biscuits. To cut the slots, I opened the top two web frames like a clamshell. The web frames were aligned, and clamped together. Then I added an Emerson straightedge clamp, positioned to center the small divider on the web frame. --The ruler on the Emerson clamp helps cen...
It is now time to build the web frames that function as drawer dividers. The web frames are notched around the legs, and I decided to cut the notches with a dado blade. Here is my setup at the tablesaw with sacrificial fences on both the tablesaw and miter gauge. The result was nice crisp corners on the notches. This will be a visible joint at the front of the dresser. A bandsaw could also accomplish the task, but not quite as easily as a dado blade. After cutting pieces to ...
I cut the plywood backs to size, and checked the fit. Shiplap backs are nice when they are visible, however the strength of plywood is undeniable. The plywood back fits into a rabbet in the rear leg. The side panels feature floating panels. They are glued only at the center to allow some wood movement. While gluing the side panels, I centered the wood panel for an even reveal on all sides. I cut 1/4” deep dados into the 1/2” plywood back. These dados will lo...
If I have more that 2 parts to shape, I will make a template out of mdf. I prefer a nice solid jig made from 3/4” mdf with toggle clamps, however since I only had 4 lower side rails to make I kept it simple. After rough cutting the curve at the bandsaw, I used a 1/4” thick template carpet-taped to my workpiece. A pattern bit mounted in the router table makes quick work of cutting the gentle curves. I try to rout “downhill” on curved pieces. In other words,...
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