If I have more that 2 parts to shape, I will make a template out of mdf. I prefer a nice solid jig made from 3/4” mdf with toggle clamps, however since I only had 4 lower side rails to make I kept it simple. After rough cutting the curve at the bandsaw, I used a 1/4” thick template carpet-taped to my workpiece. A pattern bit mounted in the router table makes quick work of cutting the gentle curves. I try to rout “downhill” on curved pieces. In other words,...
I spent some time card scraping and sanding the 1/2” thick panels for the dresser sides. I sharpened a fresh burr on the card scraper so it was cutting quickly. I use it on trouble spots, like tearout from the planer. I setup the tablesaw with a dado set and a sacrificial fence to cut the rabbets on the panels. They are rabbeted on the inside edge, which will produce a flat panel look on the outside of the dresser. I could have used plywood, but it can be tough to find quartersawn ...
Here is the plan for the 6 drawer dresser.Rabbeting the back legs for the rear plywood panels. I chose plywood over solid wood for some dimensional stability. The rabbets are stopped 1-1/2” from the bottom of the legs to match the location of the side rails.Mortising for pegs at the side rail locations.Mortising for pegs at the front rail location.Legs complete.Panels were glued up in two stages – first two pairs of 3/4” boards were joined. Then those 10” wide panel...
I wanted to design an arts and crafts dining table that included arched rails and twin keyed tenons. I like several of the Stickley tables, but wanted something original. I like the feel of Keven Rodel’s Talesien desk, which served as inspiration for this table. The stack of parts is growing… Initial frame assembly… And the tabletop glueup…
It is interesting that the storm knocked over almost exclusively the red oaks. I lost 6-10 large (60-80 yr old) trees, 18-24” in diameter. So the question is, what do you do with vast quantities of red oak? It’s not the most popular wood, but it has some good qualities. These are just a few of the trees I lost. It’s a mess in there.
I am finally getting proficient with Google Sketchup version 8. Here is my version of a craftsman style TV console. It is halfway done at this point, however the Sketchup program was very helpful in getting the proportions pleasing to the eye. Especially shaping and sizing the corbels. I printed the corbel component, and enlarged them to scale. By simply taping the pattern on my workpiece I was easily able to cut and sand the corbels. Cheers
I left off with the top being glued to some MDF risers. This morning I finish sanded it and put on two coats of lacquer. I will oil the walnut but I didn’t want to Maple any darker so I figured I’d lacquer it so when it’s all built up, the oil wont get into the maple top. Step 5: Finishing the Shelf I ripped the walnut border to length and laid it out to get an idea where to cut the biscuits. The center piece was a very clear piece of face grained walnut, so when I wen...
I just finished editing my most recent video—this one featuring Boston-based furniture maker John Fox. I was fortunate to be able to capture this unique, inside look at his wood selection process. (5 Minute Video) Video Link Here: John Reed Fox: How a Master Artisan Selects Wood In this video, I was able to film master furniture maker John Fox collaborate with fine-hardwood dealers, Rick and Brian Hearne, as he searches from among Hearne Hardwood’s 1,000,000 board feet of to...
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