First a plywood base was cut to shape. It has (4) 1” holes to let air escape from the foam quickly. Then 2” thick medium density foam is cut 1/2” oversized in all directions. The foam is cut to shape on the bandsaw, and held in place with spray foam. Here, high-loft Dacron is stretched over the foam and stapled in place. -----Next, goat leather is stretched over the Dacron, and stapled in place. Caden did a nice job with the pneumatic stapler. -----Here Caden is ins...
The seat rails are notched as they intersect in the rear legs.-----Backrest glueup…-----Parts waiting to be assembled.-----Front leg assembly glued up. ----- Seat rail glueup.-----Wiping on the Transtint brown mohogany dye makes the white oak pop. Next up will be stain, lacquer, and leather upholstery.
I wanted to recreate this Jeff Jewitt finish from Fine Woodworking #157, however the article didn’t list which formula was used. I consulted with Jeff, and it was Transtint Brown Mohogany dye, followed by McCloskeys Walnut stain. McClosky no longer makes stain, but sold to Valspar / Cabot. ---So I set out to make a sample board to achieve the rich, dark color I was after. ---The top colors are stain only, the middle colors are dye first then stain, and the bottom color is dye only. ...
So, now I’ve got the bulk of the work done on the case. Where I left off in my last blog I had cut the sides and glued the top together. Now, I got the top down to the right size. This was a little tricky because I wanted to keep the joint pretty much right in the middle of the panel. Once it was to size it was time to route a cove along the edges so I could fit them into the slots I cut into the sides. I used a cove cutting bit that I filed the guide bearing post off of so I wil...
From my blog: Progress! The table top is back, cut to final length, and sanded (sorry, no chance to take photos of my friend’s amazing shop). I beveled the edges, using a table edge bit for the topside, and a small, 1/8-inch roundover for the bottom side. Routing the top bevel free-hand requires much care and concentration, as this bit is large: The bevel profile: I am very pleased with the overall appearance of this table top. The bevel will provide a much bett...
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