I start with the lid already sized for the box. This one is purpleheart. I know, it’s almost impossible to carve, but it’s what the customer ordered. So I find a way. Next is to design your inlay After the drawing is done, I cover it with scotch tape or box tape Then comes the mirror and xacto knife After my stencil is made I transfer it to my lid blank With my trusty chip carving knife, I carve in my design. Since purpleheart is so hard I chose to o...
I have spent the last few days in the workshop working out how to make this jig.. and have it durable and repeatable and totally accurate and easy to use.Actually this jig can be used for two different projects … well probably more that two but thats all I have used it for so far.To start, I had to build a table to go over the bandsaw table for the jig to pivot on. [double pivot actually][two pivots two pics right!! ]The table was made from 5/8” [15mm] plywood, with silver ash us...
I found figuring out how to make these ornaments quite a fun challenge. (I already posted this video in my projects, but apparently that does not get it onto the LumberJocks Video Page) http://lumberjocks.com/projects/57125#comment-1116565
I sometimes get requests for things I have made one of and find that making a second one is as time consuming as the first and prone to the same errors.To avoid this I try to make jigs that take the guessing out and speed up the process when the need arises. Special thanks to Dusty56 who inspired me and helped me get up and running on this project. To follow this build please see my blog here:http://shopprojectsandjigs.blogspot.com/2011/01/production-jig-for-multi-business-card.html
Recently I posted a video covering common woodworking joinery ( http://www.youtube.com/watch?v=zqXLYe783qw ) with the help of a few friends. In that video I talked to you all about making finger joints on the table saw and showed you a finger joint jig in the process. Well as I promised, here is the complete build process of that Jig. Table Saw Finger Joint Jig Also a little reminder about the 2nd Annual Whirligig Wars. It is almost here!! The event Runs from July 10 –...
Today I sanded, I sliced, I diced and I shaped. I was not at home to Mr. Cockup. Today I’m fierce and to the strains of ‘Fearless’ off, Pink Floyd’s Meddle off I went. All this took just two hours.. First I sanded all the slices to 6.93mm then I glued them together (superglue, most precise and quickest) Then I shaped the triagle ends on the disc sander The I fulfilled my promise of yesterday and chopped them into little pieces Back to the...
Hey everyone, Just wanted to share a couple of shop Jigs with you. One is a quick and simple jig for quartering your sheets of sandpaper to use in your palm sanders or sanding blocks. The second jig is a multi function tapering Jig that lets you do 4 sided tapers as well as straight edging rough sawn boards and cutting angles also.. There could be many more uses, there are just the 3 I focus on in the videos. Part 1 Part 2 Part 3
Just a quick peak at what I got up to today when I was not checking the hundreds of emails from all the LJs who commented on my last few posts.. Thank you very much.. I did not realize how much of my daily routine now revolves around this site.. Addictive…I also had time to drive the twenty odd miles into the big smoke..Brisbane and go shopping at Carba-tec..I know I have all the fun..A coupla new router bits..some very expensive toggle clamps [for a new jig to make the sunburst design...
Recently I had a need to build a new table saw base for my saw. Rather than just building a simple replacement base, I opted to build one with lots of storage potential. This new base measures 6 feet long by 2 feet wide, which gave me good reason to move over to the new shop building. I haven’t yet finished the new shop set up ( haven’t even started) but this build is a great start giving me lots of options for storage potential… This build is a 2 part project. So be sure to...
I spent a very happy day in my workshop today….mostly I jointed, thicknessed and ripped lots of timber… Purple Heart, Silver Ash, Silky Oak…[aka Lacewood] and Tasmanian Blackwood… I used an Incra TSLS 32 to rip fine strips for accents.. More woven pattern projects in the wind. It is such a pleasure to work in the new clean workshop… I moved the 3 metre machine around to make more room to play on the 2 metre machine… and moved the mitre saw… now I hav...
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