First I tape blocks in that I have sized for the position I want the lid to sit I then tape the lid in place. Next is to mark out and drill for the hinge pins I think the pictures show my process fairly well. If you have any questions or suggestions please leave them and hopefully we will all learn a little from each other. Next stop is get the lids opening correctly and then handles. Thanks for taking a look.
Here it is folks, the purpleheart cross box is officially marked off the to do list. The “Peace Turtle” will be done in a couple of days (hopefully). Once it is done I will post it my projects just as I did this one. Go over and check it out. http://lumberjocks.com/projects/56732 Thanks for joining me on this journey. Thanks for all the tips and ideas, I hope I gave you some as well. JoeyG
As I mentioned at the beginning of this, these two boxes will be for my wife and daughter. Today I was able to get back to working on them and did a little carving on the lids. If you would like to see more about how I do my epoxy inlays you can check it out at http://lumberjocks.com/JoeyG/blog/26663. I am not going into a lot of detail, since most of it is covered there. I just wanted to share the pictures of the progress and keep this as up to date as possible. You will notice that I...
here is the finished inlay with the handle on the lid. It still has a little ways to go until it is complete but it’s getting there. I also said in the last entry that I would include my next inlay because it would have more carving in it. Here it is. A little back ground story to it. We have a family friend who ordered 3 boxes from me for the Christmas holidays. She also did some very nice things for my wife and oldest daughter. Since funds are a little tight around the house ...
This is my first blog entry! I had some left-over scraps of some really nice wood. So I made a wood stool. The base of the stool is made of metal. I found it in the yard. It was white and rusty but a coat of paint brought it back. As for the wood, I’m not sure about one of them. In the video, I say it has mahogany. If any of you have a better idea of what that wood is, please let me know! I want more of it. It was from a scrap pile that someone gave me so I wasn’t sure. Bu...
I start with the lid already sized for the box. This one is purpleheart. I know, it’s almost impossible to carve, but it’s what the customer ordered. So I find a way. Next is to design your inlay After the drawing is done, I cover it with scotch tape or box tape Then comes the mirror and xacto knife After my stencil is made I transfer it to my lid blank With my trusty chip carving knife, I carve in my design. Since purpleheart is so hard I chose to o...
After my previous post here, I got numerous feedback and great ideas from professionals on this site on how to optimize the cutlist diagram to make it useful for professional wood workers. This lead me to develop “Carpenter Cut” app for iPad/iPhone devices. It goes like this: Start with a sheet of plywood (e.g. 48×96), tell it the dimensions and quantity of each part you want to cut from it. Specify the kerf (size for your saw blade (0.125 is the default)), and indicate gr...
I use my table saw sled to square up the lid and cut it to size Then it’s on to the jointer where I size the width of the lids. I like to make mine about 1/16 smaller at this point. Final sanding should bring it down the rest of the way. I try to end up with about 1/16 gap all the way around.I have ripped scrap pine that just sit in the box and holds the lid in place. This will be need when I go to drill for lid pins. It also lets me see where the lid will sit. This time I felt...
So first I sanded up the bottom detail using a drum sander on my ancient drill press next I cut the dado for the bottom to set in. I don’t have a dado blade so I just make multiple passes on the table saw. After that is done, I move on to sand the inside of the box. Since it is nearly impossible to do after the box is together this is the perfect time to do it. Now it’s just a little glue and some tape. I have found that with boxes this small tape is more than enou...
I recently finished working on a cutting algorithm app for the iPad and iPhone called Smart Cutter, and wanted to share the app with every one hoping get some feedback from carpenters and wood workers. Smart Cutter finds the maximum number of small pieces cut from a larger sheet of paper with minimum scrap. It employs a state of the art algorithm to generate the maximum number of small pieces cut from a larger sheet of paper, wood, cloth or any other material, with minimum waste. Whether y...
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