My next step is to put a piece of raw cedar inside the box. It servers two purposes. First it is the stop to keep the lid from opening to far and hitting the back of the box possible messing up the finish. Second is to fill the box with that wonderful cedar smell. Now it’s time to cut those nails off. I don’t get closer that a 1/16 or so to the box. 80 grit paper on the sander takes it down quick enough. Next comes the right angle grinder with a flap sanding disc. ...
Above you see the handles attached. After deciding the general shape of the handle and the location I drilled holes and inserted dowels, then glued them up Next I slide the nails back into place and mark where the handle falls on the side of the box. Once the area that needs to be removed for the handle is marked I use a flush cutting saw (my best cutting saw) a coping saw, and a sharp chisel to remove the material Then I reinsert the nails and check for a good f...
I found figuring out how to make these ornaments quite a fun challenge. (I already posted this video in my projects, but apparently that does not get it onto the LumberJocks Video Page) http://lumberjocks.com/projects/57125#comment-1116565
First I tape blocks in that I have sized for the position I want the lid to sit I then tape the lid in place. Next is to mark out and drill for the hinge pins I think the pictures show my process fairly well. If you have any questions or suggestions please leave them and hopefully we will all learn a little from each other. Next stop is get the lids opening correctly and then handles. Thanks for taking a look.
Here it is folks, the purpleheart cross box is officially marked off the to do list. The “Peace Turtle” will be done in a couple of days (hopefully). Once it is done I will post it my projects just as I did this one. Go over and check it out. http://lumberjocks.com/projects/56732 Thanks for joining me on this journey. Thanks for all the tips and ideas, I hope I gave you some as well. JoeyG
As I mentioned at the beginning of this, these two boxes will be for my wife and daughter. Today I was able to get back to working on them and did a little carving on the lids. If you would like to see more about how I do my epoxy inlays you can check it out at http://lumberjocks.com/JoeyG/blog/26663. I am not going into a lot of detail, since most of it is covered there. I just wanted to share the pictures of the progress and keep this as up to date as possible. You will notice that I...
here is the finished inlay with the handle on the lid. It still has a little ways to go until it is complete but it’s getting there. I also said in the last entry that I would include my next inlay because it would have more carving in it. Here it is. A little back ground story to it. We have a family friend who ordered 3 boxes from me for the Christmas holidays. She also did some very nice things for my wife and oldest daughter. Since funds are a little tight around the house ...
This is my first blog entry! I had some left-over scraps of some really nice wood. So I made a wood stool. The base of the stool is made of metal. I found it in the yard. It was white and rusty but a coat of paint brought it back. As for the wood, I’m not sure about one of them. In the video, I say it has mahogany. If any of you have a better idea of what that wood is, please let me know! I want more of it. It was from a scrap pile that someone gave me so I wasn’t sure. Bu...
I start with the lid already sized for the box. This one is purpleheart. I know, it’s almost impossible to carve, but it’s what the customer ordered. So I find a way. Next is to design your inlay After the drawing is done, I cover it with scotch tape or box tape Then comes the mirror and xacto knife After my stencil is made I transfer it to my lid blank With my trusty chip carving knife, I carve in my design. Since purpleheart is so hard I chose to o...
After my previous post here, I got numerous feedback and great ideas from professionals on this site on how to optimize the cutlist diagram to make it useful for professional wood workers. This lead me to develop “Carpenter Cut” app for iPad/iPhone devices. It goes like this: Start with a sheet of plywood (e.g. 48×96), tell it the dimensions and quantity of each part you want to cut from it. Specify the kerf (size for your saw blade (0.125 is the default)), and indicate gr...
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