I have finally gotten around to making a real workbench for my new, and smaller, shop (see my previous entry). I am in the planning phase right now. I’ve been pouring over plans, books, philosophy of workbench design. I guess it’s safe to say I may be over thinking this. But the design is half the fun. So, I’ve put together a journal that you can download and look at. It has pictures and explanations of some of the design considerations I’m mulling over. I am ...
A few of the projects I’m working on currently… or as soon as it warms up enough for me to get back in my little shop.
Here is a sneak peak before I post the finished project. I want to thank everyone once again for joining me as I made these boxes. They will have more meaning for my wife and daughter than I can share here. They represent a once in a life time opportunity that they spent together. It is said that swimming with dolphins is one of the most healing things you can do for the spirit. I agree with this, but we cannot all swim with dolphins, so remember that making something for those you love...
Sometimes it can be difficult to recall the steps on takes and where I start and stop on this blog. I also tend to switch steps around sometimes depending on how the project is going. My next step after the first coat of poly on the lids and sides was to flip the box, put 2 coats of poly on, sanding with 400 grit paper in between coats and applying my label. I haven’t invested in a branding iron yet so my solution is to use double sided carpet tape and a business card. I will find...
This is a quick one. I sanded everything down to 220 on the orbital, then went over it with 220 by hand. I am still not sure about the handles so I will wait to see what it looks like once the first coat dries. After that it is just a sanding with 400 and recoat until I’m happy with it. Below I show the cup sprayer I use. Nothing fancy but it does a good job. You will also see a couple other boxes that will be gifts as well. I try to always do as many at the same time as possible....
My next step is to put a piece of raw cedar inside the box. It servers two purposes. First it is the stop to keep the lid from opening to far and hitting the back of the box possible messing up the finish. Second is to fill the box with that wonderful cedar smell. Now it’s time to cut those nails off. I don’t get closer that a 1/16 or so to the box. 80 grit paper on the sander takes it down quick enough. Next comes the right angle grinder with a flap sanding disc. ...
Above you see the handles attached. After deciding the general shape of the handle and the location I drilled holes and inserted dowels, then glued them up Next I slide the nails back into place and mark where the handle falls on the side of the box. Once the area that needs to be removed for the handle is marked I use a flush cutting saw (my best cutting saw) a coping saw, and a sharp chisel to remove the material Then I reinsert the nails and check for a good f...
I found figuring out how to make these ornaments quite a fun challenge. (I already posted this video in my projects, but apparently that does not get it onto the LumberJocks Video Page) http://lumberjocks.com/projects/57125#comment-1116565
First I tape blocks in that I have sized for the position I want the lid to sit I then tape the lid in place. Next is to mark out and drill for the hinge pins I think the pictures show my process fairly well. If you have any questions or suggestions please leave them and hopefully we will all learn a little from each other. Next stop is get the lids opening correctly and then handles. Thanks for taking a look.
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