Check it out! The current issue of WOOD Magazine (May 2014, Issue 225) has a good article on designing projects and building prototypes. The article contains 6 points on the process of taking a project through the design and prototyping, to a finished project. The staff at WOOD Magazine asked me to contribute information on how I design and use prototypes. For the article they ended up using a picture of me building a full-scale cardboard fireplace for a client, and a key quote for the ...
Well, after a little bit of tweeking, It looks to be working… (keeping my fingers crossed). This was just to be a proof of concept (prototype), but it seems to be working well enough that I’ll use it for the rest of the production and make a better one next time. Thanks to all for your suggestions. !(Working router trammel)! Sincerely, Tom
Well, here we go. I have been working on the design and preparation of this project for 3 years. The final prototype was just completed. This is my second prototype. The first one was a quick (that is a relative term) mock up to see if I had the size correct. I built this out of scrap 2×4s and screws. Pieces were only roughly shaped. After building this, we determined that it was about a half inch too tall. The second prototype was built as a prelude to actual construction....
Hey guys! Back from the mountains (alas, too soon). First this quickie blog post about what happens when you order a pen turning mandrel without owning a lathe. Being a cheap skate, and a long-time reuse-recycle-minded guy, I of course built myself a wee lathe with all recycled parts: motor from an old printer (or photocopier, can’t really remember, I dismantled so many of both…), pulleys and timing belt also from reclaimed hardware, so for the bearings (hidden in the block ...
This is my soap dispenser. There are many others like it but this one is mine. And once it’s empty there are a few goodies to look for inside the pumps of these things: The hard plastic balls are very nice and shiny (not as in this picture, I stuffed it in a hole in my tabletop so it wouldn’t move during the picture). I collect them for fun and maybe someday I will have enough to make a bracelet or something ;) The stainless steel spring in these things is of good...
If you don’t remember the teacher from ‘Ferris Beuhler’s Day Off’ the title is not at all funny, it’s barely funny if you do remember the movie:-) Anyway, I got a chance to work on the birdsmouth joints Paul ( Shipwright) recommended for making my hollow mast prototype. Once I’d fabricated a zero clearance dado blade insert I did a couple of test cuts and then ran my 10 boards through for my trial glue up.I had cut a pronounced taper on the boards figuri...
Hey guys, This is a first attempt at making a homemade tablesaw for cutting thin material.I slapped this first prototype together in around two hours (hence the crappy Nokia pictures), mainly because it was freezing cold inside my shop and I had a hurt elbow and only the bandsaw to cut plywood strips (which lead to massive hand-planing of the cuts to straighten them – surprisingly easy on plywood with a well-honed plane blade). Anyway, here are a few shots of my latest hoax, all m...
Guys and gals, I need your advise. I’m cooking my underbench chest of drawers to store some tools. And I’m dreaming about full extension drawers. Here’s what I’m up to so far: half-wooden shop-made full extension slides. Two aluminum extrusion profiles and wooden runner: The extrusions are cut in flash into carcase wall and drawer: I think whole idea is more or less clear, anyway see some pictures of drawer in action. Fully closed: ...
Welcome to another installment of the Chess Corner! Today’s topic is turning rooks or aka castles.The large looking one on the left was a first try out of some sort of mahogany pallet scrap and after turning it round realized how open-grained it was, not a desirable trait when wanting to work with small details. So I found a more close-grained wood such as maple that I laminated out of offcuts from a local cabinet shop. This one “turned” out pretty good, pun intended! The la...
I’ve been wanting a shaving bench. And since i can’t help but contemplate the design concepts behind what i’m about to build, i contemplated the fundamentals of how a shaving horse works. I thought “Great. But why not like this?” .. as an alternate mechanism for clamping a work piece in position sprang to mind. The contraption looks to me like a giraffe stretched out to drink, or the head of a giraffe, so I call it the shaving Giraffe rather than shaving Horse. W...
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