This is my last proof of concept/prototype. From here on it’ll be a build and the project entry will be a tutorial. As you see I threw some stain on it to get a good idea on how it will look. (Dark colors are slimming, no?) I used the same stain as the table the chairs are destined for. This last chair is held together exclusively by screws, screws and more screws, highly visible screws! The production model will be glued with hidden screws for peace of mind. The plan is to take thi...
[Above and below] These first two pictures show my first ‘thrown together’ prototype for a stackable, easy to build chair. The finished product won’t resemble it very much. The picture below shows the Mark II in partial glue up. You might notice the tapered legs and back. This one is made of some high quality particle board that I was given. Using it for this is better than just throwing it away. I’m going to be sitting in Mark II for a while to test it o...
Check it out! The current issue of WOOD Magazine (May 2014, Issue 225) has a good article on designing projects and building prototypes. The article contains 6 points on the process of taking a project through the design and prototyping, to a finished project. The staff at WOOD Magazine asked me to contribute information on how I design and use prototypes. For the article they ended up using a picture of me building a full-scale cardboard fireplace for a client, and a key quote for the ...
Guys and gals, I need your advise. I’m cooking my underbench chest of drawers to store some tools. And I’m dreaming about full extension drawers. Here’s what I’m up to so far: half-wooden shop-made full extension slides. Two aluminum extrusion profiles and wooden runner: The extrusions are cut in flash into carcase wall and drawer: I think whole idea is more or less clear, anyway see some pictures of drawer in action. Fully closed: ...
Just before Christmas we had a warm spell pushed on by an Alberta Clipper it was about 4 degrees Celsius when normally it is -15 or thereabouts. The last several days we’ve seen -38 with -53 windchills…I love winter but even that is a bit much to be out and about in. So what does any sane lumberjock do when it is -15 in the shop with the wind saying there is no hope of you heating your shop to something where you can actually dare turn on the flourescents in the shop (for you wa...
If you don’t remember the teacher from ‘Ferris Beuhler’s Day Off’ the title is not at all funny, it’s barely funny if you do remember the movie:-) Anyway, I got a chance to work on the birdsmouth joints Paul ( Shipwright) recommended for making my hollow mast prototype. Once I’d fabricated a zero clearance dado blade insert I did a couple of test cuts and then ran my 10 boards through for my trial glue up.I had cut a pronounced taper on the boards figuri...
I’ve been wanting a shaving bench. And since i can’t help but contemplate the design concepts behind what i’m about to build, i contemplated the fundamentals of how a shaving horse works. I thought “Great. But why not like this?” .. as an alternate mechanism for clamping a work piece in position sprang to mind. The contraption looks to me like a giraffe stretched out to drink, or the head of a giraffe, so I call it the shaving Giraffe rather than shaving Horse. W...
The Journey to extreme chair making begins as Jalen chooses his wood and lays it out in anticipation. in preparation for an ambitious project and wanting to really know what he was doing jalen chose to make the more crucial parts of the chair out of poplar. The actual techniques and process will be covered with the start of the real chair.
This is my soap dispenser. There are many others like it but this one is mine. And once it’s empty there are a few goodies to look for inside the pumps of these things: The hard plastic balls are very nice and shiny (not as in this picture, I stuffed it in a hole in my tabletop so it wouldn’t move during the picture). I collect them for fun and maybe someday I will have enough to make a bracelet or something ;) The stainless steel spring in these things is of good...
Hey guys! Back from the mountains (alas, too soon). First this quickie blog post about what happens when you order a pen turning mandrel without owning a lathe. Being a cheap skate, and a long-time reuse-recycle-minded guy, I of course built myself a wee lathe with all recycled parts: motor from an old printer (or photocopier, can’t really remember, I dismantled so many of both…), pulleys and timing belt also from reclaimed hardware, so for the bearings (hidden in the block ...
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