Hi everyone! I’ve been somewhat out of radio contact due to pressing work for my degree and working on a business startup…. Between then (when was the last post?) and now, the entire piece was constructed in Solidworks, had the bugs refined out (mostly avoiding work overcomplication and basic logistics), ripped apart and reconstructed. Very little has changed from the original dimensions and layout. The recipient of the largest changes were the doors in terms of the muntin/mull...
More from Merzke Custom Woodworking https://merzkecustomwoodworking.com/2015/03/17/a-week-off-work-to-be-in-the-shop-to-work/
This project started to be a pergola but became a full roofed area over the entrance to the office in the High Chaparral Park. We started it on Tuesday at 4:30 when the load of material arrived from Lowes ( it was supposed to be here at 9AM)and was finished at 4:00 on Wed with help from all the guys in the park. The design was done by Glen Schull from Minnesota. We had Lee, Gib, Jerry, Chuck and me from Michigan along with Kent from Nebraska and Ben from Wisconsin. I’ll not post this...
Hey there everyone! Well…as I mentioned in the comment section of part one of this series, I took some files to a friends house and we annealed the handle portions, I cut a gigantic farriers rasp in half and annealed the handle portion on one of the pieces. Today I was able to get down into my shop and drill the holes! It was a little slow going with the smaller files, and the cobalt bits were useless…even with the temper gone from the steel. Surprisingly, the larger holes f...
It is a beautiful and sunny Wednesday morning here in Nova Scotia. One would expect to open the window and hear the birds chirping cheerfully, welcoming the dawning of another spectacular day. But that isn't really the case (yet!). There is still about two feet of snow on the ground and although the sky is clear and the sun bright, it will be just a while longer until we find ourselves rid of the snow and able to see the grass beneath and open the windows fully. But patience will pay off ...
Had a surprise today, more funds available in the budget than I thought so I went to the lumber yard and got the wood that I needed. Got it all milled up and the front rail is now in the clamps. Due to my clamp shortage, I’ll have to glue up the last leg after I get home from work tomorrow night. But that’s good because it’ll set me up perfect for next weekend’s activities. I picked up a 2 – 5/8” forstner bit for the plastic bearing ring, a 4” fors...
Since the arm shape is complete and the side assemblies are laid out, I decided to start work on the tenons on the top of each leg that will protrude slightly from the top of the armrests. This was not in the plans that I had purchased, but really like that look and why not add more complexity to an already drawn out project! If I am going to take this much time to build the chair, might as well make it detailed. I completed one on a leg that will be in the back to practice my technique. I...
I have not posted in awhile. Turns out completing a fine furniture build of this magnitude and preparing for a first born child to arrive is a very large undertaking. I have continued to cut all the pieces to the final size and planed and sanded them down to thickness. I also continue to work on the joinery. I have dry fitted both side assemblies, the seat assembly and back assembly to make sure everything is lining up correctly. I have purchased a dado blade for my table saw to make th...
Today was a light day for me as I’m running out of things I can do until I get more wood, so today I cut out the side profile of the chop. I had this piece of thin ply laying around so I ripped it down to size and put my alignment marks on it, then drew the shoulder using a french curve template. Using the centerline I was able to do both sides. I clamped it on edge and sanded the template profile smooth then traced both sides on the chop. I cut a bunch ...
For the past year and a half I’ve been doing some woodworking over the weekends. Little by little I’ve brought more and more tools for the shop, and I think the jointer is the next one on the list. So far I’ve made do with wood that’s not perfectly square, by using tricks learned on Izzy Swan’s youtube channel, like this one. Or using a router as a jointer. They’re both fine methods, but ever since I saw “Mathias Wandel’s 12 jointer, Arma...
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