I was able to figure out why the piece of plywood was not square to the other piece of the A-frame. It turned out that one of the angled wedges at the bottom was a little long and needed to be trimmed. The plywood was already in place and I didn’t feel like unclamping and lifting it off. I used my dozuki and trimmed a thin line between the wedge and ply and after fishing the sliver out from underneath I was able to pound the sheet down into place. I used a level and a framing square to ...
Ok, despite this morning’s drama, I manned up (just kidding, I felt better, if I still felt like that nothing would have been accomplished today) and got something done. At this point some thoughts and opinions on squaring up the A frame and how would I go about measuring the angle to make sure its true 5 degrees from centerline on either side? What I was able to do today was rather surprising. I almost finished, but didn’t know how exactly to get things lined up, so I clamp...
Well I thought I could have the whole cart knocked out in one day, but you wouldn’t believe how incredibly hard it is to work in a garage full of crap! Well, then again, maybe you have been there and can sympathize. Needless to say I made a lot of dust and made some big wood into smaller pieces today. I will let the photo do the talking because there isn’t much to say: torsion box + 4” wheels = platform. :-) As for design, there have been some changes to account for my st...
Finishing and finishingI have completed my TV stand and it came out better than I hoped. I learned a lot from this project and can’t wait to make my next piece of interior furniture. FinishingI wish I could say everything went off smoothly but I had a few problems finishing the project. One major problem was splotching, where one area stains dark than another. I also had a hard time learning to fill the wood. I tested about 12-15 different stains and dyes until I came across two of the...
Twenty years ago was the last time I did any real woodworking. That was at NAS Moffett Field, where I was stationed as a Weapons System Technician on the Lockheed P-3C Orion aircraft. The base has a terrific wood shop and I treid to go as often as possible. Unfortunately, my hectic Navy life was less than conducive to long hours in the shop, so I did what I could. A year later I decided to leave the Navy. Since then I have only cut wood out of necessity and basic need, not for fun. So sad&...
TV Stand #8: Raised Panel Doors, Soss Invisible Hinges, Table Top Edge, Getting Ready for the Finish
Yes it’s been over a month since I’ve posted an update but I’m still working on my TV stand. Raised Panel Doors Since my last blog, I finished the raised panel portion of my doors. This is the first time I’m doing a raised panel and I was having a problem getting the panel flush with the frame. To correct this problem I disassembled the panel router bit and raised the back cutter. Now I would be able to remove more of the back. Now the panel fit exactl...
Now that the construction of the carcass was finished (as far as I can think) it was time to trim off the excess of the face frames (front was already done, and just had to do the back). I trimmed off the back as I got home from work. I used a block plane for that and brought the carcass into the house to continue working on it later at night when I get more time: can still see the burn marks from the TS. Nothing that a good shave/scrape wouldn’t clean right off: Later at ...
Since I do not find much time lately to get any progress I figured I’d try to sneak in some shop time in-betweens. Yesterday I was able to sneak in some shop time while grilling outside:1. Turn on Grill, let warm up2-. Joint board flat and square3. Place chicken on grill4-. Rip board to get 2 1/2” strips ~3” wide5. Turn Chicken so it won’t burn6-. Rip narrow strips to get 4×1/2” x 7/8” strips7-. Cut a center groove in strips for spline8. Turn chicke...
Another small step forward. I was able to mill some mahogany today for the face frames. I milled some 7/8”x1/2” strips from 1 long board that I was hoping would be enough for both front and back face frames but unfortunately it only yielded enough material for the front which is also all I had time today to manage. So I joint a board with my #6 so that I can then rip it on the TS to long narrow strips 7/8” wide (to cover the 3/4” plywood with excess that I could the...
So, it’s been 43 days since the last blog on this topic as well as around 30 days since I had any words from the shop. The lack of communication really didn’t bother me at all since I assumed that I had no sales and I would shortly be going back to the shop, packing up my stuff and writing off the entire experience as a “lesson learned” with no money lost by anyone. Not so fast. I finally got an email from one of the owners saying that business is “picking...
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