For my castle bookcase project, I needed to make a series of 1” holes in a long strip of 1/4” plywood. I figured the easiest way was to use the drill press. To do so efficiently, though, required a fence and table. I’ve been meaning to make one of these for a while, so I figured, now’s the time! It’s very simple. Just a square of 1/2” ply with a little 2” square on the upper left corner to fit on the side of the drill press support pole. The...
Took advantage of some quiet time after the kiddos went down tonight to make up some time on another secret project. Finishing the router table was key to that project and can also be really useful on the Castle Bookcase so….it got bumped to priority #1. That meant tackling the fence. Luckily, my son’s bedframe broke about four months ago. I repaired the nice wood frame and rail and kept it in the lumber pile until today, knowing from the get go what it was to be used for. I...
As I contemplated working on Kylie’s Castle Bookcase, I realized that my plan for custom trim around the bottom and top would need the services of a router. I figured it would be easier to use a router table rather than clamp a 1×4 piece of wood to the bench and rout it by hand. To this end, I turned to the router table that my father in law gave me, but soon realized that the table was too small. It would be just fine for smaller parts, lighter work and such. But handling p...
Thus begins the home stretch. Yesterday, I glued up the letters, decorated some little stars and fimished prep on the mirror and frame. I also wrapped up touch paint and trimmed the excess paint off the base trim where it sat on a plastic tarp during painting. In all, I spent about three hours doing fine detail work. Today was he final day. I started applying shellac at 9am and by 1 pm I had two solid coats on the entire bookcase (using a paint brush). I have to say, after usi...
The color scheme on the castle is fairly simple, but it coordinates with Kylie’s bedding on her new big girl bed. Two shades of purple, one light, one dark. My master plan is to use flat paint, then cover the entire project in a few coats of clear shellac and sand and buff to get the perfect glossy-but-not-slippery surface. For the main castle and turrets, I got a quart of the light purple at the BORG. For the highlights, crenelations, roof, inner portals, etc, I got a sample cu...
I wrapped up the final bits necessary before painting in the past few days. Here’s the rundown on what I’ve been up to… First, I sanded everything. This took a whole day’s session…there’s a lot of surface area on this beastie. When satisfied the kids won’t get any splinters and everything was nice and smooth, I worked on the draw bridge. I used the router table to rout vertical grooves to simulate planks. Like so: Oops, the picture is...
Well, time sure does fly. I was 1 year ago today that I started this blog with dreams of building my own workbench in my head. Here’s the first post, just for laughs. Today, after I spent 30 minutes adding wood epoxy to all the cracks and gaps (more than I’d like but fewer and smaller than would have been the case last year!), I set to work on the drawbridge In concept, it’s simply a piece of wood (I used 3/4” pine) cut to fit the shape the opening. I rounded ...
Today I finished the lower part of the turrets. The bottom pieces were glued up this morning. Then when they were dry (enough) I attached them to the turrets: Then I did a test fit a few hours later and here is what it looks like: Looking good, so I moved on to glue up the corbels and main turret platform like so: As everything dried I cut out two 9” diameter circles from the 1/2” plywood for the tops of the two turrets. More fun with the scrollsaw! ...
I took the opportunity today to cut doorways in the sides of the turrets per Sara’s suggestion. With the razor saw and a box cutter it was not difficult. I sketched out two Medieval looking arch doorways and cut them out. Once the turrets were finalized, I grabbed the scrap 1/8” hardboard (leftover from the back I cut out a while back) and used the scrollsaw to cut out two semi-circles to make “ceilings” for the little turret rooms. Here’s the glue-up in pr...
This is a short post but has a picture that shows more than I can write. I cut the sonotube up in two 12” long segments (the sonotube, used for pouring concrete pillars, is 8” in diameter and made of a heavy duty wax lined cardboard—-in short the Japanese saw cut through it like butter!). On those two sections (the kids got the 4’ of scrap to play with lol) I cut out a semi-circle, leaving half the tube open for 7”. That left a 5” tall tube trailed by 7...
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