I bought a No. 45, but the cutters did not come with the boxes that were included at the original purchase, all those decades ago. Not wanting to spend a large amount of money for real boxes, I’ve opted to make my own reproductions. However, I wanted them to be as close to the original versions as possible. The astute reader will note that the No. 45 cutter boxes had graphics on them displaying the contents of each box. These tend to get destroyed over time and are very rare to be...
Based on an article by James Thompson I found on OldToolsShop.com. I though I woud try using Citric Acid for rust removal. The article can be found at the following link. http://www.oldtoolsshop.com/z_pdf/restore/RemovingRust-CitricAcid-ne.pdf Citric acid is used in food processing and seems to do a good job removing rust. I checked the local yellow pages and found a local beer home brewing store. I called them and confirmed that I could purchase citric acid for $5 per pound. I made...
Collecting this information from a variety of web resources. Please watch the type of thread as well. Record Here are the sizes from Recordcollector’s site: Cap Iron screw : 5/16” 18tpi BSW (I believe this is the only standard BSW thread on bench planes)Frog screws : 7/32” 20tpi Whitworth;Tote & Knob bolts : 7/32” 20tpi Whitworth;Tote Toe screw : 7/32” 20tpi Whitworth;Frog Adjusting Plate screw : 7/32” 24tpi Whitworth;Frog Adjusting screw : 1/...
Having tested, erred, retested, erred again and so on, I was finally happy with how the homemade japanning came out, so did several restores. We’ll try and do a summary of everything learned here in one blog post. Supplies needed:Asphaltum—available in powder form or liquid, which is what I used. Art supply stores seem to be the best source, as it is used in acid etching.Solvent—Xylol or turpentine should either work fine. Both are capable of suspending the heavy...
Like many of us I have looked at all of those pictures of other people’s roubo workbenches with a jealous eye for quite some time. The ones built with Benchcrafted hardware just seemed to be top notch in quality, and they look like woodworker candy. I’ve had this build on my to-do list since 2011 because I don’t have a woodworking bench with woodworking vises or anything to hold my work down. I’m forced to use my old Unisaw as a bench and the best I can do is use a cla...
So in the spirit of getting everyone in the shop and cutting up some wood I decided to post up a measured drawing of a 3/4” wooden rabbet plane in the 18th century style. It is all wood with the exception of the blade which is easily gotten from Lie-Nielsen here. It features a conical escapement and some simple embellishments that a hand plane, chisel, and #7 sweep gouge can handle. The plans are basic with a few things that can be easily changed if you like. Such as the bed angle...
In the last shop update, I briefly mentioned a grooving plane that did not work so well. The idea was to have a tool that could quickly make the grooves in the bottom of draw and box stock to accept the drawer/box bottom. The new design really rocks, so much that I made three sizes (widths): 1/8”, 3/16”, 1/4”. Although these are intended for making the grooves on drawer and box sides, I have been discovering more uses for the flexible design of these planes: Shop Jou...
Here is a post I did recently and now want to show you how to do it through a short video. This is not the same plane shown below but it is all the same procedure I use for smoothing planes: Something I have wanted to post on for a while. Next week I will be using a Stanley #4 at the Springfield New Jersey Show and the Fredericksburg Virginia Show Masterclasses I will be teaching for The Woodworking Shows show. It’s an eBay find for £8 – $12. This plane is and always was an amazing...
This is a collection of handplane related videos. This is intended primarily as a personal reference, but feel free to suggest additions and comment on the content: I own the following videos/DVDs: RECLAIMING FLEA MARKET PLANES VIDEO WITH ERNIE CONOVER – Excellent vide on how to restore old handplanes. Sharpening Woodworking Tools with Leonard Lee – good video on sharpening Hand Tool Techniques Part 1: Plane Sharpening by David Charlesworth – If your interested ...
For the “Shop Made Tool Swap - 2015: Hand Planes and Spokeshaves”, I decided to make two planes (one to keep, one to swap) including the blades. I started with a 1/8” thick 2.5” wide precision ground flat bar of A2 tool steel that I happened to have on hand. After some requests for more information, I decided to start this tutorial blog for making them. You can buy tool steel pretty cheap from MSC: O1: http://www.mscdirect.com/browse/tn/Raw-Materials/Flat-Stock...
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