Updated 1/15/12 Regarding wood movement:Depending on the wood you use, where you live, and your own personal experience,y ou may want to allow more clearance.This is what works for me. I really dont allow for any movement at this stage. I know this sounds like trouble waiting to happen, but it works just fine for me. Even if we start off with a snug fit, we will still end up with a small gap around the perimeter. This is due to the final sanding and easing of the edges between lid and l...
I was absolutely overwhelmed by the positive response to my Zig Zag How To blog post yesterday, that I decided to brainstorm some possible combinations (on my lunch break) using the basic steps I outlined yesterday. All of the same techniques and steps apply, and really the only difference is the woods and measurements that make up the original “sticks.” Same rules apply to width = height. Length is up to you. Please experiment with whatever measurements and combinations strike...
Updated 1/16/12 This is where you need to decide how you want to open your box. I mentioned at the outset about some of the different boxes I have made and how they hinge differently from one another. All are good, but you may have a preference in style or it may be your ability that decides for you. The pin hinge is what we will mainly be focusing on and was used on this box. Chapter 10 will discuss this style. The Deco box uses a standard brass butt hinge with a stop stra...
(This post is based on a LumberJocks.com forum thread.) After completing my dust collection system installation, I turned to my air cleaner, the Delta 50-875. I had decided to install it just above my table saw—about 2/3rd’s of the way along the wall, where the intake would be in line with the front door and the outfeed inline with the ceiling mounted vent fan. After reading “Woodshop Dust Control” this seemed like the ideal placement and this location had the added be...
In response to some questions about how this pattern is made… I’m not sure if this is the only method, but here’s how I did it. Here’s the original project I posted: http://lumberjocks.com/projects/53452 Hint: When you look at the board, long ways going left to right, every row is a different size, but every group of 2 rows are all the same size! Solution: First you rip strips like you would for a regular end grain board, but in a progression of widths from l...
Updated 1/15/12 At this point we should have an assembled box, with corner splines, a recess cut into the body for the lid to set down into 3/8”, and a recess for the medallion cut into the lid that is also 3/8” deep, and the medallion cut to fit.DO NOT glue in the medallion yet! Next thing is to make the handle.I like to attach the handle by cutting a mortise in both the handle and the edge of the lid and slipping in a thin strip of wood, aka a spline. The spline is a scrap...
I recently finished working on a cutting algorithm app for the iPad and iPhone called Smart Cutter, and wanted to share the app with every one hoping get some feedback from carpenters and wood workers. Smart Cutter finds the maximum number of small pieces cut from a larger sheet of paper with minimum scrap. It employs a state of the art algorithm to generate the maximum number of small pieces cut from a larger sheet of paper, wood, cloth or any other material, with minimum waste. Whether y...
I was able to figure out why the piece of plywood was not square to the other piece of the A-frame. It turned out that one of the angled wedges at the bottom was a little long and needed to be trimmed. The plywood was already in place and I didn’t feel like unclamping and lifting it off. I used my dozuki and trimmed a thin line between the wedge and ply and after fishing the sliver out from underneath I was able to pound the sheet down into place. I used a level and a framing square to ...
Hello. These are the plans I have for a new workbench. I think I have decided that now is the time to build a bench I won’t need to remake. I have done lots of studing on workbench designs and could not decide between the German bench and the Roubo because of the leg vise. I had some thoughts in mind to making a double sided bench and incorporating both bench designs. I soon came across the Edwards bench. http://woodtreks.com/design-build-traditional-woodworking-workbench-tail-shoulder-...
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