Here is the last segment on my mobile workstation. Overall I’m very pleased with it, but I would definitely make some changes if I had to do it again (due mainly to my screw-ups, not a problem with the design). First, as many of you know a typical contractor saw has a large number of gaping holes that make dust collection difficult. I used some 1/8” hardboard and magnetic vent cover sheets to block most of the holes. The back’s attached with velcro so it can be removed...
Updated 1/15/12 We now have our box assembled and glued up. Depending on the temperature, let it dry for a couple of hours, or overnight to be safe.Take the tape off and clean up any dried glue. This is a good time to smooth up the bottom to get rid of any rocking.You can double stick sandpaper onto a very flat and firm surface and slide the bottom across that. The problem with this approach is that sheet sandpaper is way too small. You can stick down several sheets and if you go very s...
Well, now that I’m fairly comfortable with the layout and construction of the cabinet it was time to tear things apart and get some actual measurements and formulate a material list and plan of attack (much easier to tear virtual cabinets apart!). After saving the Sketchup plan as another file I start removing unnecessary and duplicate items and start putting-in some dimensions. The pictures should show most if not all of the dimensions I used, but I can’t say for sure since I...
Part of my problem, which I assume all woodworkers have is that there is no such thing as scrap wood….thus the piles of ply and lumber everywhere. This leads me to where I am now, musing over a design or two to aid in my quest for floor space and for that matter to just be able to see my floor! At this point I grow weary of looking at sketchup and would like your thoughts. Picture #1 – the overall design, partly borrowed from the generic A frame you have all seen around, wit...
Updated 1/15/12 Now we need to cut a recess in the lid for the medallion to set down into.DONT cut your medallion until you have routed out the home for it.I typically make the medallion about 1” to 1.5” smaller on all sides than the lid depending on the box size and the piece of wood I have for the medallion. We are now going to make a simple jig for a router to set on and run back and forth making several passes of incrementally deeper cuts. There are a several ways to do ...
Updated 1/16/12 This is the fun part! Its scary too! The idea of taking a nice crisp box, one you have spent countless hours making, and attacking it with a tool designed for slag removal is…well…its a little disturbing. Maybe I was influenced by old Hitchcock movies more than I know. Seriously, what I enjoy is the freedom this gives me. Everything up to this point has been tied to measurements and careful setups. This is where we can cut loose a little. But slow down Hot...
I’ve been thinking about this for a while. I’m a contract engineer so we have to move every few years. My shop is usually one side of a two car garage with makeshift shelves. I sometimes add some cheap cabinets but end up leaving them when we move. A good dust collection system is out of the questions so I usually do a lot of my work in the driveway. This means carry saw horses and plywood for makeshift benches and wheeling tools on rollers in and out. There are many trips back an...
Updated 1/15/12 Regarding wood movement:Depending on the wood you use, where you live, and your own personal experience,y ou may want to allow more clearance.This is what works for me. I really dont allow for any movement at this stage. I know this sounds like trouble waiting to happen, but it works just fine for me. Even if we start off with a snug fit, we will still end up with a small gap around the perimeter. This is due to the final sanding and easing of the edges between lid and l...
(This post is based on a LumberJocks.com forum thread.) After completing my dust collection system installation, I turned to my air cleaner, the Delta 50-875. I had decided to install it just above my table saw—about 2/3rd’s of the way along the wall, where the intake would be in line with the front door and the outfeed inline with the ceiling mounted vent fan. After reading “Woodshop Dust Control” this seemed like the ideal placement and this location had the added be...
Updated 1/16/12 This is where you need to decide how you want to open your box. I mentioned at the outset about some of the different boxes I have made and how they hinge differently from one another. All are good, but you may have a preference in style or it may be your ability that decides for you. The pin hinge is what we will mainly be focusing on and was used on this box. Chapter 10 will discuss this style. The Deco box uses a standard brass butt hinge with a stop stra...
- My Journey As A Scroll Saw Pattern Designer - 1695 parts
- Extremely Average - 324 parts
- Workshop Development - 107 parts
- Just for Fun... - 97 parts
- A journey into the workshop. - 92 parts
- Daily Update - 87 parts
- "Hobbit Holes in MyWorld" --by RusticWoodArt - 77 parts
- As The Lathe Turns - 76 parts
- WoodWriting Haiku Thursday's --by RusticWoodArt - 74 parts
- Life as an Amateur Woodworker - 69 parts
- Sheila Landry (scrollgirl) - 1720 entries
- frank - 417 entries
- dbhost - 403 entries
- degoose - 397 entries
- Ecocandle - 325 entries
- MsDebbieP - 314 entries
- Karson - 305 entries
- Martin Sojka - 296 entries
- mafe - 287 entries
- William - 258 entries
- shipwright - 232 entries
- Betsy - 228 entries
- Stevinmarin - 212 entries
- stefang - 212 entries
- Gary Fixler - 204 entries
- Todd A. Clippinger - 204 entries
- robscastle - 196 entries
- Smitty_Cabinetshop - 191 entries
- Dave Rutan - 191 entries
- Rustic - 190 entries