I’ve been thinking about this for a while. I’m a contract engineer so we have to move every few years. My shop is usually one side of a two car garage with makeshift shelves. I sometimes add some cheap cabinets but end up leaving them when we move. A good dust collection system is out of the questions so I usually do a lot of my work in the driveway. This means carry saw horses and plywood for makeshift benches and wheeling tools on rollers in and out. There are many trips back an...
For those of you who asked me for a tutorial on how to make the zig zag legless vegetable death table (cutting board), here is my best shot. I am far too impatient to take photos when I work, so I decided to illustrate the process using some good old Adobe PhotoShop. I hope you find this useful and informative. I will outline the process in 10 steps below. I have assumed that when viewing these steps that basic woodworking skills are familiar to you. If you have questions, or run into snag...
I recently built a primitive cabinet with surface mounted hinges. The hinges were new and looked cheesy on the cabinet. I thought about painting the hinges black- but then decided to rust them instead. Rusting hinges and other metal parts for primitive furniture is EASY and QUICK. 2. Do not use a good pan. (Yes- I learned that the hard way today.) Soak your hinges etc in apple cider vinegar overnight. 3. The next day put equal parts liquid bleach and water in an OLD pan and put your part...
I started this project after building an assembly table from an issue of Wood Magazine (March 2010). The table was a lot of work (the torsion box top) but the main unit holding the table up was an easy build. That’s when I hit upon the idea of using the same design for a group of extra tables for other uses. I’ve built a number of these already, and am using one as a router table, a miter saw station, and a sharpening station. It is built using standard re-dimensioned co...
Part of my problem, which I assume all woodworkers have is that there is no such thing as scrap wood….thus the piles of ply and lumber everywhere. This leads me to where I am now, musing over a design or two to aid in my quest for floor space and for that matter to just be able to see my floor! At this point I grow weary of looking at sketchup and would like your thoughts. Picture #1 – the overall design, partly borrowed from the generic A frame you have all seen around, wit...
Sometimes its just plain fun to do a quick and satisfying project. This is a great weekend project made with some scrap and extra material sitting around the shop . . . a great way to answer the “time to clean shop” request from my wife! Comparison of Planter box (left) finished with Krylon Spray Stain and Unfinished Planter Box (right) This set of planter boxes was built with two 1×6x8 and 6 1×4x8 pieces of cedar, a half sheet of ¾ CDX exterior plywood and a ha...
Part 3updated 1/15/12 Regarding size:Size and proportions are important…to a point. We will be building a box that will start out at 11 1/8 W x 7 D x 4 1/2 H. (After shaping it will finish out at about 10 3/4’’ x 6 3/4’’ x 3 1/8 h depending on how much shaping is done.) I like the proportions of this box, they just look good to my eye. They are loosely based on the Golden Ratio which is a ratio of 1.618. There is much more to it than that, but simply put, here is how it works in rela...
This Week I show you how to make a folding out feed table for your table saw. This design was based after an article and plan found in a 2009 issue of Woodworker’s Journal Magazine. Originally the plan was designed for a Cabinet saw with a Biesemeyer Fence System, so I had to make some slight modifications for my Porter Cable Saw. In this 3 part video series I show you a step by step on building this project as well as talk about the modifications I had to make. The Article and plans ca...
Updated 1/15/12 The “Art Box” concept came about when I was looking for a way to use small pieces of some figured Myrtlewood I had leftover, not large enough for a box, but not something I could not throw away either. I decided to feature it in the lid of a box, like a picture in a frame. Keep that picture frame in mind when selecting the small piece for the medallion. You might select that picture piece first and then find a less figured wood to use for the lid and body, one that sets it...
Updated 1/16/12 I spent a lot of time developing a way to let the lid swing down into the box, yet still maintaining a fairly tight reveal on all four sidesThe difficulty is the lip itself. It doesnt allow the back of the lid to drop into the box, so thats where we need to cut it away a little deeper at the back. I call these pockets.The other difficulty is in getting the hinge placement spot on or it wont open at all or not far enough to stay open. Here is how its done: Use the same pa...
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