In response to some questions about how this pattern is made… I’m not sure if this is the only method, but here’s how I did it. Here’s the original project I posted: http://lumberjocks.com/projects/53452 Hint: When you look at the board, long ways going left to right, every row is a different size, but every group of 2 rows are all the same size! Solution: First you rip strips like you would for a regular end grain board, but in a progression of widths from l...
Here is the last segment on my mobile workstation. Overall I’m very pleased with it, but I would definitely make some changes if I had to do it again (due mainly to my screw-ups, not a problem with the design). First, as many of you know a typical contractor saw has a large number of gaping holes that make dust collection difficult. I used some 1/8” hardboard and magnetic vent cover sheets to block most of the holes. The back’s attached with velcro so it can be removed...
This video features a new crosscut sled built for my shop. Inspiration for this sled came form books in my library and countless Internet searches. This is a simple project for the shop that will increase safety, speed and accuracy of crosscuts on the table saw. Construction is simple with a MDF base, maple fences, Incra Miter Bars and T-Track. The plan file is available for download. Hopefully this will inspire a sled for your shop! David STOP BLOCK DETAIL FRONT FENCE DETAIL
Updated 1/15/12 Regarding wood movement:Depending on the wood you use, where you live, and your own personal experience,y ou may want to allow more clearance.This is what works for me. I really dont allow for any movement at this stage. I know this sounds like trouble waiting to happen, but it works just fine for me. Even if we start off with a snug fit, we will still end up with a small gap around the perimeter. This is due to the final sanding and easing of the edges between lid and l...
The Glue Up Table In my shop the most important element in efficiency is organization. That means having what I need at hand when I need it. In the case of the glue up table it starts with a straight line that I can put the sides of the box against to line them up for glue-up. This is a shop made holder for the tape dispenser. It allows me to have the tape already positioned over my work and it is easily removed from the holder. Glue and brushes are essential. I keep my bru...
I will start this blog the same way I started the one on making a Lazy Susan. Now before I get started on this little demonstration of how I do it, let me caution you on a couple things. IF you try anything like this, take the plate that your saw blade comes up through and close that hole completely up with a thin piece of wood. Make sure it is even with the top, with no gaps and no lips to catch the pieces. You want it smooth. Then with a “Hollow ground plywood blade” come up from the bot...
Hi folks. After some design changes and fine-tuning the drum sander is finally completed. Here’s a point by point description covering some of the steps I feel important to take on this project. Pictures should help where I’m not so clear. I will post the surface sanding option, some dimensions, and final comments in Part 3. Here it goes….. hope you like it. Main Body: Made with ¾” maple veneer plywood and solid maple for the pillow block base. Assembled first with pocket screws to check t...
This weeks I show how to make some decorative trivets on a router table as well as Show you how to build a jig to make them .
This is the last of three parts detailing how I made the sander. Part 3 provides details for the surface sander attachment, photos of the final combo sander, specs, dimensions, comments, observations and a cost estimate. I found the sander too heavy to lug around and too high to use on my bench or assembly table. It’s now on a rolling cabinet made with ¾” plywood. The cabinet has two large drawers and storage in the back for the Surface Sanding Table, a place to hang a large push stick on ...
After having received several requests for a detailed blog of a rocking chair build I spoke with Hal Taylor and received his permission to do this. This chair is based on his first book and set of plans. He has a new book with updated plans which I am getting soon. This is not a full-time job for me so I will be posting one week at a time since I get to spend maybe an hour every other night on the chair. Week one sees the planing and cutting out of all the blanks. I purchase 40-50 bd...
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