Updated 1/15/12 Regarding wood movement:Depending on the wood you use, where you live, and your own personal experience,y ou may want to allow more clearance.This is what works for me. I really dont allow for any movement at this stage. I know this sounds like trouble waiting to happen, but it works just fine for me. Even if we start off with a snug fit, we will still end up with a small gap around the perimeter. This is due to the final sanding and easing of the edges between lid and l...
Updated 1/16/12 This is the fun part! Its scary too! The idea of taking a nice crisp box, one you have spent countless hours making, and attacking it with a tool designed for slag removal is…well…its a little disturbing. Maybe I was influenced by old Hitchcock movies more than I know. Seriously, what I enjoy is the freedom this gives me. Everything up to this point has been tied to measurements and careful setups. This is where we can cut loose a little. But slow down Hot...
This is the last of three parts detailing how I made the sander. Part 3 provides details for the surface sander attachment, photos of the final combo sander, specs, dimensions, comments, observations and a cost estimate. I found the sander too heavy to lug around and too high to use on my bench or assembly table. It’s now on a rolling cabinet made with ¾” plywood. The cabinet has two large drawers and storage in the back for the Surface Sanding Table, a place to hang a large push stick on ...
Hi folks. After some design changes and fine-tuning the drum sander is finally completed. Here’s a point by point description covering some of the steps I feel important to take on this project. Pictures should help where I’m not so clear. I will post the surface sanding option, some dimensions, and final comments in Part 3. Here it goes….. hope you like it. Main Body: Made with ¾” maple veneer plywood and solid maple for the pillow block base. Assembled first with pocket screws to check t...
After having received several requests for a detailed blog of a rocking chair build I spoke with Hal Taylor and received his permission to do this. This chair is based on his first book and set of plans. He has a new book with updated plans which I am getting soon. This is not a full-time job for me so I will be posting one week at a time since I get to spend maybe an hour every other night on the chair. Week one sees the planing and cutting out of all the blanks. I purchase 40-50 bd...
Boxguy’s Spline Slot Cutting Jig Want to add corner splines like this?,, You need a jig like this!..This hard working (and dusty) jig is used on almost every box I make, and is quick and simple to build. It has a wide plywood board for a base, a long “trough” supported by 45 degree triangles cut from a 2X6 and a handle so you can pull it back to you. (I just made the handle out of a forking branch.) The long trough lets me use this for boxes that are large or smal...
This weeks I show how to make some decorative trivets on a router table as well as Show you how to build a jig to make them .
In response to some questions about how this pattern is made… I’m not sure if this is the only method, but here’s how I did it. Here’s the original project I posted: http://lumberjocks.com/projects/53452 Hint: When you look at the board, long ways going left to right, every row is a different size, but every group of 2 rows are all the same size! Solution: First you rip strips like you would for a regular end grain board, but in a progression of widths from l...
I will start this blog the same way I started the one on making a Lazy Susan. Now before I get started on this little demonstration of how I do it, let me caution you on a couple things. IF you try anything like this, take the plate that your saw blade comes up through and close that hole completely up with a thin piece of wood. Make sure it is even with the top, with no gaps and no lips to catch the pieces. You want it smooth. Then with a “Hollow ground plywood blade” come up from the bot...
I know that this has been long awaited.. and I hope that the delay has not caused some to drop out of the class… NO.. I am sure that is not the case… one things that woodworkers have…is patience… Miss Debbie wrote in the latest copy of Lumberjocks e-Mag… “Patience is a virtue” they say, and a woodworker often has to use patience while working on a project. I’m picturing the time spent sanding an item, taking the sandpaper to finer and fine...
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