The next step was to attach the assembled table to the frame. I first placed the blade on the wheels. Then I removed the front channel from the table and set it in position on the frame with hinges against the hinge support. I ensured the table was square and then drilled 1/4” holes in the table hinge support to mate with the top holes in the hinges. Bottom hinge holes were located and drilled through the 1” diameter access holes in the right end. I bolted hinges to the suppo...
Last night I used a jigsaw to fabricate the pieces that make up the top wheel cover and supports based on the full sized templates. I attached the tensioner to the back piece and then attached it to the support column with screws/bolts using two horizontal supports. I made a slight modification to this piece by adding a spring; this should take some of the tension off the structure itself when the blade is tightened. I also installed the previously built drive shaft assembly ...
The past couple years ive developed a passion for woodworking. its my time where i can get so focused on my projects and completely block out anything the world is throwing at me at any given time. I guess you can say the craft itself is basically my therapist, only if i were to substitute a real therapist id probably save about 10x the money that i do on tools, but they are beginning to get to the point where they are starting to pay themselves off. In my opinion where the true passion for ...
The tilting table took more time and consideration than I’d expected. First, I decided to make the table by laminating two pieces of 1/2” plywood with sandwiched strips of flat-iron, ala “Mr. Sawdust.” This will ensure I have no future warping. So the table is basically two pieces, that when combined, measure about 24” x 28”...a big work surface. The table is mounted to the saw via two hinges; the table has notches that I cut out by hand and filed with ...
I spent some time cutting/installing pieces (from templates) on the right side that will support the tilting table. They are basically a sandwich of plywood/hardwood you can see on the attached photo…nothing too complicated, but the notches and holes have to line up exactly. Also bolted the rear and right sides to the carcass with bolts and screws. Spent some time bolting the motor down and installing the blocks and pulleys. I’ll start working on the table next.
I fabricated the bearing support beam by laminating three pieces of 1/2” plywood and trimming it to 1 1/2” x 9×21 1/8” dimensions. I then drilled 11/32” holes in two edges to mate with holes in right and left ends of the carcass. The kit included four special half round washers to hold the bolts. The beam has the ability to be adjusted forward; the purpose is to tilt the lower wheel downward to off-set the tendency of the wheel to be lifted up by blade tension....
One of the selling points for this kit was that you only need to use one sheet of plywood and some hardwood or pine. I opted to use HD materials…3/4” hardwood plywood and solid oak. The plans thoughtfully provide a materials list and a cutting diagram. Cutting the plywood pieces using the full sized templates was simple as you just trace the pieces and cut with a jigsaw. I decided to use oak for the vertical spine as this is where a majority of stress is placed on the saw when...
Making use of things other people have no use for. There is a sawmill about an hour away from me. It is run by some Mennonites and they work hard making harvesting and milling logs into what we are all here for. Beautiful boards and timbers with which we use to make our projects. But there is a lot of the tree that is just not useful for sale for this purpose. What to do with the waste? Well in this instance, I heat my home with it. All the slab wood and off cuts are offered up for s...
First things first: I am a mostly self-taught woodworker that has been at it for about 20 years. I’ve made a wide range of projects, mostly focused around furniture and accessories for the house, typically Craftsman, Arts and Crafts, Stickley, and Greene and Greene influences. I’ve been working in the chemical manufacturing world as a chemical engineer for 27 years. I’m currently a Project Engineer by day, working for one of the largest corn processing companies in the world building ch...
This is announcing a new build series for a chisel cabinet, which I am also going to giving away to one lucky viewer! The build series of this cabinet will be located here:http://www.simplecove.com/guild/chisel-cabinet/A sign up form for the Simplecove.com Guild can be found at the same page To learn how to win this chisel cabinet, please go here:http://www.simplecove.com/giveaway/ Link to Sean’s You Tube channel:https://www.youtube.com/channel/UCmlRWK6jRFi2No_gDBDjwow As al...
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