Updated 1/16/12 I spent a lot of time developing a way to let the lid swing down into the box, yet still maintaining a fairly tight reveal on all four sidesThe difficulty is the lip itself. It doesnt allow the back of the lid to drop into the box, so thats where we need to cut it away a little deeper at the back. I call these pockets.The other difficulty is in getting the hinge placement spot on or it wont open at all or not far enough to stay open. Here is how its done: Use the same pa...
Yo whats up everybody about 4 weeks ago I made a post about some new tools that I was getting well that all changed all of the tools from baltimore are now getting sent back up to new york. Because in DUMBO brooklyn which stands for down under manhattan bridge overpass we have a 2,000 sq shop. We have 2 shops in new york 1 in dumbo and 1 in crown heights brooklyn so in the dumbo shop on saturday this guy steve was making some radiator covers for a job on front street and this other guy marco ...
http://farm3.static.flickr.com/2444/3733276241_bb1ebcd71d.jpg?v=0 Yo whats up everybody so I added this text box about the fdny on 9/11 and you would not believe how many emails and comments I have gotten about it. I have gotten over 30 emails in 1 week thats more then any other post that I have ever made here is what it says On september 11, 2001 we lost more then 7 buildings we lost our freedom. Every New Yorker went through hell that day. And I still remember standing there in manha...
I bought a package of four springs at Home Depot. You can put a spring at the back or at the front. I tried the different sizes in different places and picked the 4” one near the front. I put it on by gluing short pieces of dowels, one to the base and the other to the bottom arm, and slipping it on. The next thing to do is drill a hole in the end of the bottom arm. I failed to mention that the hole for the blade holder is 1” in from the front end of both arms. Also, I cut ab...
Some scroll work requires you to tilt the table. I accomplish this by allowing the table to pivot on the tower end and created a trundle on the opposite end. The thing to remember is the top of the table is 5” off the base. With the table width at 12” I created a curve so that the radius is 4 1/2” . The trundle is 2” wide 1/2” ply with a 3/4” slot in the middle. The slot can be smaller it just needs to be able to pass the lag bolt through it. The su...
The tower needs to be beefy. I had some 7/8 ASH laying around so I used it. Everything hinges on the tower so don’t be shy adding a few bolts. The lower part ( 2 1/2×15 1/2) is just bolted to the base with three lag bolts. I drilled the base so the bolt heads sat flush with the bottom. There are dados for the vertical pieces. I wanted to make sure I could minimize any movement and I think this works with the triangle supports. By the way the dimension of 13” on the to...
Updated 1/16/12 This is where you need to decide how you want to open your box. I mentioned at the outset about some of the different boxes I have made and how they hinge differently from one another. All are good, but you may have a preference in style or it may be your ability that decides for you. The pin hinge is what we will mainly be focusing on and was used on this box. Chapter 10 will discuss this style. The Deco box uses a standard brass butt hinge with a stop stra...
To make it so you can adjust the tension on the blade I took a 12” threaded screw and put it through oversize holes in the back end of the arms. I put a nut on the bottom and a adjustable knob on the top. The other end was a bit harder to figure out. I kept browsing over all of the fasteners at Home Depot, thinking there has to be a way to make a solid connection between the arms and the blades. Then it hit me and I think it is simple and strong. I took a threaded rod coup...
Let’s go over what my dimensions are: I used scraps I had around the shop, Base 32×16 x 3/4 melaminetable 36×12 x 3/4 melamine Arms 36×3/4×5/8 oakarm support (rides on top of the arm) 30×5/8×1 1/2tower 2 1/2×7/8×13 from the base You can see the arm top and arm are glued together perpendicular to each other for strength. The arms are attached about 4” in from end with the lower arm 3” off the base and the upper 8”...
Updated 1/15/12 At this point we should have an assembled box, with corner splines, a recess cut into the body for the lid to set down into 3/8”, and a recess for the medallion cut into the lid that is also 3/8” deep, and the medallion cut to fit.DO NOT glue in the medallion yet! Next thing is to make the handle.I like to attach the handle by cutting a mortise in both the handle and the edge of the lid and slipping in a thin strip of wood, aka a spline. The spline is a scrap...
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