I haven’t got a very large workshop, or bench. I enjoy using hand tools, and often make small rip cuts at my bench in the leg vise. I’ve wanted a small panel saw, in the 16-18” range, for a little while now. I made the decision to try making my own, and a couple of weeks ago I ordered a saw plate and hardware from Two Guys In A Garage Toolworks (www.tgiag.com). I ordered the 6-1/2” x 18” x 0.032” thk small panel/half back saw plate. My blank saw plat...
One of the things my sister really needed was a new pantry. Correction, she needed a pantry period. All she had was a coat closet and a small cupboard. I initially had no intention of blogging about my work at her house. She was and is going through so much that I just put my head down and pushed through it to help her as I could. But as I continued to work, and time moved on and the sting lessoned I considered it. I ended up thinking sharing what I was doing might be good to show that I am u...
Stumpy gives a lesson in hand saws while he builds one of the most useful fixtures of the hand tool shop- the traditional sawbench (at least his own tricked out version of it). He teaches you about backsaws from dovetail to carcass to sash to tenon; crosscut and rip, tooth counts and more. Then puts it all to work cutting dovetails and draw boring tenons on a sawbench with more uses than… well, you’ll have to watch and see… The Old Timey Workshop is a monthly podcast prod...
I’m an IT guy, so I’m very familiar with the concept of open source software, and I love the idea. So, here’s my contribution to the relatively new open source “hardware” movement. I’ve always been interested in woodworking to some extent, so was my father, and so was my grandfather, and up until recently it was my grandfather who had the most extensive home shop, and in his day, was probably the most avid woodworker among us (for the record, neither my...
I made a bunch of these flip stops for my panel saw. I used 1/4” x 1/2” aluminum bar stock offcuts I bought on ebay from a surplus dealer for very cheap. The brass 1/4-20 thumb nuts were bought from an ebay seller as well. I bought some t-bolts from Woodline USA (like toilet bolts) but these brass thumb nuts don’t fit them (regular 1/4-20 nuts do), so I used regular 1/4-20 hex head bolts and they work well, though perhaps sliding in the t-track a little less smoothly. ...
I’ve been boo-hooing table saws for awhile now as a means of breaking up sheet goods due to the huge amount of floor space an accurate setup requires. Can you do it in a 2 car garage? sure, but you sacrifice a lot of footage and flexibility to the gods of full-sheet capacity. People here ask about making panel saws here and there and I’ve mentioned my Striebig-inspired saw design, really just a giant jig for a circular saw. Let me put my money where my mouth is and show the...
A handful of people have asked me about building a similar outfeed table like mine and wondered how I supported the table/panel saw. Instead of trying to describe the mechanism, I thought I’d post a short video of my design (in action), that I used on my Outfeed Table and now on my Wall Mounted Panel Saw. Here's my Outfeed Table Here's my Wall Mounted Panel Saw To operate, I simply lift the table/panel to lock it into place and when I want to fold it down, I lift slightly on t...
I got some time in the shop tonight and was able to get the sliding board jack made and installed. To make the V-groove at the bottom, I first made two cuts down the center with a rip panel saw. Then I cut a 45-deg kerf from the front / back that met those first two cuts in the middle. Finally, I chopped out the middle section and pared it flat with a 1/4” chisel and cleaned up the slopes with a paring chisel. Here’s a picture after the first 45-deg cut: After the sec...
Just a quick update tonight. I got the shelf completed and also made / installed the track for the sliding board jack. I chose not to nail the shelf boards down. They are joined with shiplapped rabbet joints; no glue. This way, I can easily remove the shelf to sweep it off, sweep under the bench, etc. I also decided to forgo screws to attach the track for sliding board jack. I made some v-grooved cauls with 2×4 scraps to clamp it during the glue up. I made the 45-deg chamfers on eithe...
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