I have a love affair with wooden hinges and this challenge gave me the opportunity to go one step further with them. (It started some years ago when I came across the work of the late Tim Stead – in my opinion, a genius.) Accurately drilling the hinge pin hole in such a hinge is never easy, and those I planned for this box are 9.5” long and therefore impossible to drill. The following is an attempt to show how I overcame this bit of the challenge. The first shot shows the oak blan...
Due to a recent project I've posted, I have been asked by many LJ’ers to do a blog on just how I was able to get such a clear image fixed onto a piece of oak. Here goes nothing…......... Items Required An Image (flipped horizontally) printed on a LASER Printer. It can be color or B&W – either work just fine in this application. Paper – Regular copy paper works just fine. Do NOT use photo paper – it will most certainly not work. Wood – I prefer a light color...
Finally got some pictures taken of the cutting process so here is the promised blog .This is the is the cutter I use ( CMT box joint cutter set ) This is the sliding jig riding on the fence cheek ,glued and screwed together and nice and square to the fence with no play which is very imported.The cutter installed and tilted to 45 DEG. and a insert just for this cutting operation.Notice the pencil mark on the insert which indicates the setting of the fence for the first cut. The indexing...
Most all of my projects Have my brand on it in one place or another. Now, I don’t have a branding iron. But what I do have is a way of Chemically etching Brass plates with my logo on it. Here Is an example of one Now using the method I am going to show you, you can easily create custom plates as well for your projects. Not just logos but even plaques and signs.. Here are a few examples Here is how you can make an etched brass plate of your own….Now the first 2 vi...
This weeks I show how to make some decorative trivets on a router table as well as Show you how to build a jig to make them .
Okay, I was asked to post a how to for the, I guess I’ll start calling it “vanishing” hinge, since it’s not completely invisible. Anyway I struggled with posting this tutorial, because in this instance things went badly, but I think it’s just as important to publish the mistakes as the successes, because that way whoever reads this can see where the pitfalls are. So in the spirit of full disclosure, here goes. Okay, this tutorial is for 1/2” wood and dow...
This Week I show you how to make a folding out feed table for your table saw. This design was based after an article and plan found in a 2009 issue of Woodworker’s Journal Magazine. Originally the plan was designed for a Cabinet saw with a Biesemeyer Fence System, so I had to make some slight modifications for my Porter Cable Saw. In this 3 part video series I show you a step by step on building this project as well as talk about the modifications I had to make. The Article and plans ca...
Yesterday the first installment ended with all the holes having been drilled for the two pairs of hingesIt’s all Scroll Saw work from here! I took a few minutes first to police the area though. It had gotten a little out of hand, even for me!!The work begins with slicing off the waste area which exposes the side drilling.Next is the beginning of the shaping. Side cuts first. These are a bear to cut!! Scroll Saws are not Chop Saws! They’ll do this sort of cutting, through about 1 1...
People seemed to like the hinges I made for the last box,so I thought I’d take a few minutes and share how I made them. Like most stories, we begin at the beginning…with the wood!!It’s a leftover scrap of Oak from when I made the two flag cases. It has a groove cut in it, and I’m not going to use that section, but for now I’m going to leave it intact, for two reasons: #1) That side is nice and flat and #2) When I drill in through the side of this piece, I’l...
For my workbench i needed a tall stool for more accurate work and just a place to rest. This is a descripition on how i made this project. Searching LJ i found these two fine projects:- Having a fascination with all-things-Japanense (having both worked in a sushi restaurant and done karate for several years) these Singer-songrwriters chairs by Junji impressed me.- This post on shop stools by shipwright described a interesting method for dying oak black with steel wool dissolved in wineg...
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