I have been doing a lot of little things to get ready for glue up. I cut the mortise for the lid latch and fit the escutcheons in the keyholes. The escutcheons came out pretty close to straight up and down and in alignment. drilled and mounted the drawer pulls and handles. Yesterday afternoon put the finish on all of the inside surfaces. Sanded and put a second coat on this morning. I’m using amber shellac on the oak, clear on the Bubinga. About 10:30 this morning I glued up...
Yesterday and today were relatively productive for the most part. I got the dovetails cut on the three drawers. I cut these with a PC 4200 series dovetail jig. The front is attached with halfblind dovetails. These are usually the easiest to setup and cut but for some reason I had a hard time setting things up. and when I cut them two came out tighter than I like two were right on and two were a little loose. I don’t know why nothing moved. The through dovetails on the rear of the...
Oak garden bench from an oak tree that was cut down for 15 years View on YouTube
Okay, I was asked to post a how to for the, I guess I’ll start calling it “vanishing” hinge, since it’s not completely invisible. Anyway I struggled with posting this tutorial, because in this instance things went badly, but I think it’s just as important to publish the mistakes as the successes, because that way whoever reads this can see where the pitfalls are. So in the spirit of full disclosure, here goes. Okay, this tutorial is for 1/2” wood and dow...
I spent yesterday cutting mortises and tenons and fitting the lid. I had a stupid attack and forgot to allow for the lid dado depth when cutting the mortises. I ended with a mortise a 1/4 wider than the tenon. Once everything was glued up I was able to find a piece of scrap that fit the gap precisely. I just cut to length, a little glue and push them in, once they were sanded down I could only find one repair out of four and that one you needed to know where it was to see it. I got a g...
The idea came from a neighbor. He had an old “bird feeder” very rot and yet functional. I offered him this bird box rebuild. I then built many of them:-)First of beech. Ha! Evil mistake! Well, at that point I knew even less about wood properties, but that beech is so bends I never expected.So I built one from the remnants of a corner seat in oak, 19 mm, finger-jointed. As always, not screwed, not nailed … .just dowelled. The Domino system by Festool is just great.A carpenter swears by Lamello...
Yesterday and a little bit this morning was spent jointing and fitting the front, back and drawer dividers. I now have a complete carcase. Drawer dividers in and fit. Front and back installed and fit. I need more practice on my mortises but they got better as things progressed. Should be fairly easy to cover the mistakes. On to the lid and drawers.
The dovetails and mortise and tenons on the carcase are done. My dovetails are getting better. Practice does make a difference. Tails done time for pins Its square. Cutting the mortises. The tape makes the knife marks easier to see, A little touchup on one end and we can cut and fit the panels front and rear.
I have always wanted to build a Gerstner style wooden tool box but the drawers were designed more for a machinist than woodworking. The project has stayed on the backburner for a long time. A few months ago i saw a picture and downloaded an article from FWW on the Essential Toolbox by Mike Pekovich. I had built a wall cabinet based on his design earlier and found that the design lent itself very well to personalizing it. The toolchest design seemed to be the same way. I really wanted a th...
I filmed the build on my YouTube Channel. Please check it out! http://youtu.be/fPFrnuQRwWk I was commissioned to build this frame and thought I would take you guys along for the ride. The build consists of poplar stock, glass, black vinyl decals, glue Primary construction method was domino reinforced miters. The glass was held in with a rabbit. If you have any more comments, questions or suggestions please leave them here or on YouTube. ETSY SHOP
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