This is the newest addition in my shop. I realized it was necessesary to build this one for my upcoming projects that will require a lot of M/T joineries. Please watch my video at youtube to see how it works. Hope you find my jig interesting. Thanks
In a recent Blog by Obi, he discussed using a router to cut mortises, and this started up a discussion, in which Don cautioned against getting a Hollow Chisel Mortiser. I think there are good thoughts on both sides of this debate, and I don’t mean to do anything other than offer some more experience about purchasing and using a Mortiser, and other methods of cutting mortises. As in anything, the more money you spend, the better tool you get. If I were buying just what I wanted, not what ...
So I had always planned to build Norm’s Miter Bench and Storage project in my workshop, but then I ran into the Ultimate Tool Stand. The more I started thinking about it, the more I liked the idea of combining the two concepts into one unit. I am currently planning to recess the miter saw area into the Norm’s bench. I will make the saw removable so that it may be replaced with a router table, portable planer, pocket hole jig, mortiser, sanding station, and bench top. Since the...
OK, so maybe following me home is a little bit of a lie. I drove about 1.5 hours to go pick it up. ;-) Almost all the tools in my shop are craigslist finds and for the most part I’ve got all the power tools I need and even whittled down a few that didn’t see much use like a shaper. The last one I’ve been trolling for was mortiser. I looked at a few table top units like the Delta and really didn’t like them. Space being very tight in my shop I wasn’t sure I wan...
Summer has flown by. I found a little time here and there to work on the stools. It never seemed like much, but when I look at the result I can see significant progress. I’ll show how I spent my summer (when I was in the shop). Preliminary Leg Shaping Several of the leg pieces shifted shape during the rough cut process. The final shape of the back legs requires some material removal. I decided to shape the side that removed material from the center of the leg. If the wood shifted ...
Right Click to DownloadRight Click to Download in HDSubscription Options If you make a lot of mortise and tenon joints, a Hollow Chisel Mortiser is a tool you should really consider. It makes quick work of the repetitive task of batching out mortises. And unlike the router, it leaves nice square ends that pair perfectly with tenons made at the tablesaw or cut by hand. This is a fairly comprehensive video and tells you pretty much everything you need to know to purchase, set up, and use a ...
The second run of mortises is in the legs. The tenoned rails will surround the juniper panels. Rather than squirt the air after each two holes, I looped a hose clamp around the air gun and trigger and used a nut driver to control it. (Nut driver is resting on the screw for the photo only.) It didn’t take much air to keep the work area clean. It was easier to get a bore – slide – bore – stack flow going when there was no interruption to work the air. The mortis...
Here’s a chain mortiser I picked up recently. These things aren’t too common these days, except for timber framers who use portable ones that clamp to the beam you want to cut a mortise in. This is an older model stationary mortiser with a 2 HP 220 volt motor. It’s very powerful and can hog out these through mortises in a 2×4 in about 20 seconds. The mortise this mortiser cuts is too long for cabinet doors, but it will work well for full-sized doors and for heav...
Time for the Mortise and tenons. First of all, thanks to all who gave me advice about the mortising machine from the last blog. I did hone and tune the chisel and mortise machine and it did cut considerably better. I also turned the chisel so that the open side faces the previously bored section and didn’t have any trouble with chips getting stuck (thanks Betsy!) So I made the layout lines on my legs: And cut the mortises. Notice the stop block for repeatability: I w...
Before I attack the stepped pattern, it made sense to work on the bridle joints that occur where the top of the posts meet the ends of the top rails. Using my super sled and a small attachment I made for cutting tenons, I made the mortise on the top of the posts using a standard blade by making a pass, rotating the board and taking another, before finally moving the fence and using a 3rd pass to clean up the center. The result is a perfectly centered mortise. The only problem I find I have wi...
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