This is the newest addition in my shop. I realized it was necessesary to build this one for my upcoming projects that will require a lot of M/T joineries. Please watch my video at youtube to see how it works. Hope you find my jig interesting. Thanks
So I had always planned to build Norm’s Miter Bench and Storage project in my workshop, but then I ran into the Ultimate Tool Stand. The more I started thinking about it, the more I liked the idea of combining the two concepts into one unit. I am currently planning to recess the miter saw area into the Norm’s bench. I will make the saw removable so that it may be replaced with a router table, portable planer, pocket hole jig, mortiser, sanding station, and bench top. Since the...
Before I attack the stepped pattern, it made sense to work on the bridle joints that occur where the top of the posts meet the ends of the top rails. Using my super sled and a small attachment I made for cutting tenons, I made the mortise on the top of the posts using a standard blade by making a pass, rotating the board and taking another, before finally moving the fence and using a 3rd pass to clean up the center. The result is a perfectly centered mortise. The only problem I find I have wi...
Right Click to DownloadRight Click to Download in HDSubscription Options If you make a lot of mortise and tenon joints, a Hollow Chisel Mortiser is a tool you should really consider. It makes quick work of the repetitive task of batching out mortises. And unlike the router, it leaves nice square ends that pair perfectly with tenons made at the tablesaw or cut by hand. This is a fairly comprehensive video and tells you pretty much everything you need to know to purchase, set up, and use a ...
Summer has flown by. I found a little time here and there to work on the stools. It never seemed like much, but when I look at the result I can see significant progress. I’ll show how I spent my summer (when I was in the shop). Preliminary Leg Shaping Several of the leg pieces shifted shape during the rough cut process. The final shape of the back legs requires some material removal. I decided to shape the side that removed material from the center of the leg. If the wood shifted ...
In a recent Blog by Obi, he discussed using a router to cut mortises, and this started up a discussion, in which Don cautioned against getting a Hollow Chisel Mortiser. I think there are good thoughts on both sides of this debate, and I don’t mean to do anything other than offer some more experience about purchasing and using a Mortiser, and other methods of cutting mortises. As in anything, the more money you spend, the better tool you get. If I were buying just what I wanted, not what ...
I guess I’ve been poking along on this project long enough now. Here are some more pictures of my progress for you.~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~Sawing the Fonts, & backs of the drawers.~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~I drilled holes at the drawer bottoms, because of the short sawing radius. ~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~Gluing the drawer fronts, & backs. ~~~~~~~~~~~~~...
I’m beginning a new project in the style of Greene and Greene and to do that I need to be able to cut good mortise and tenon joints. And since every new project requires a new tool, I bought 2…
The second run of mortises is in the legs. The tenoned rails will surround the juniper panels. Rather than squirt the air after each two holes, I looped a hose clamp around the air gun and trigger and used a nut driver to control it. (Nut driver is resting on the screw for the photo only.) It didn’t take much air to keep the work area clean. It was easier to get a bore – slide – bore – stack flow going when there was no interruption to work the air. The mortis...
Time for the Mortise and tenons. First of all, thanks to all who gave me advice about the mortising machine from the last blog. I did hone and tune the chisel and mortise machine and it did cut considerably better. I also turned the chisel so that the open side faces the previously bored section and didn’t have any trouble with chips getting stuck (thanks Betsy!) So I made the layout lines on my legs: And cut the mortises. Notice the stop block for repeatability: I w...
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