The second run of mortises is in the legs. The tenoned rails will surround the juniper panels. Rather than squirt the air after each two holes, I looped a hose clamp around the air gun and trigger and used a nut driver to control it. (Nut driver is resting on the screw for the photo only.) It didn’t take much air to keep the work area clean. It was easier to get a bore – slide – bore – stack flow going when there was no interruption to work the air. The mortis...
I’m beginning a new project in the style of Greene and Greene and to do that I need to be able to cut good mortise and tenon joints. And since every new project requires a new tool, I bought 2…
Summer has flown by. I found a little time here and there to work on the stools. It never seemed like much, but when I look at the result I can see significant progress. I’ll show how I spent my summer (when I was in the shop). Preliminary Leg Shaping Several of the leg pieces shifted shape during the rough cut process. The final shape of the back legs requires some material removal. I decided to shape the side that removed material from the center of the leg. If the wood shifted ...
When I started woodworking last year I was doing mortising with a cordless drill and a cheap set of chisels. Based on the advice of my fellow lumberjocks I eventually tried using a plunge router with a spiral upcut bit, still cleaning up the edges and corners with a chisel. Then, the other day I was browsing craigslist and saw an ad for a Jet Mortiser for $140. I quickly called and drove out to see it. The mortiser was in pristine condition, only used once and came with three chisel...
I’ve always heard that—if, for example, you’re going to quit smoking—it helps to tell everybody you know that you’re going to quit, and on what date you’re going to quit. It helps get you committed (something that’s been talked about, in my case, for years!). So … here I go. My next ww project is a Shaker Style night stand. Actually, it’s two: his and hers. I’m going to build mine first, so I can butcher IT, and then tra...
After working in the Valley for a couple of weeks, I decided to spend some of my harder than I thought earned money to get a mortising machine. I settled on the DELTA 14-651 because of its Amazon reviews and price point ($289). I would’ve loved to get the Powermatic, but that would’ve taken another year to justify ($480). I rationalized that with all of the mortises that I’ll need for the dining room table, that this additional expense will pay itself off on this on...
Just ordered me a Powermatic 701 Mortising machine… and I got it for a steal! I’ll let you know when it arrives! Any tips for setting this type of tool up? I’ve seen a million videos on installing and tuning saws, but never a thing on a mortiser. 2009: The Summer of the Tenon!
So I had always planned to build Norm’s Miter Bench and Storage project in my workshop, but then I ran into the Ultimate Tool Stand. The more I started thinking about it, the more I liked the idea of combining the two concepts into one unit. I am currently planning to recess the miter saw area into the Norm’s bench. I will make the saw removable so that it may be replaced with a router table, portable planer, pocket hole jig, mortiser, sanding station, and bench top. Since the...
Time for the Mortise and tenons. First of all, thanks to all who gave me advice about the mortising machine from the last blog. I did hone and tune the chisel and mortise machine and it did cut considerably better. I also turned the chisel so that the open side faces the previously bored section and didn’t have any trouble with chips getting stuck (thanks Betsy!) So I made the layout lines on my legs: And cut the mortises. Notice the stop block for repeatability: I w...
I guess I’ve been poking along on this project long enough now. Here are some more pictures of my progress for you.~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~Sawing the Fonts, & backs of the drawers.~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~I drilled holes at the drawer bottoms, because of the short sawing radius. ~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~Gluing the drawer fronts, & backs. ~~~~~~~~~~~~~...
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