to make my routing work environment more enjoyable i added a few different dust collection systems to my router table. as well as showing the fence that i made for it. first I’ll start off with the fence. it has a 2” opening that goes up high about 3 1/2” to allow for higher bits. so the fence is about 6 inches high for maximum support. and about 2 inches longer than the router table on both sides for maximum work piece support on both the infeed and outfeed sides. so here i...
As evidenced in my first post in this series, I have a severe lack of organization in my garage/shop. Two weekends ago I threw up some shelves with my ‘chop saw’ (that’s for you Don) so we could get my soon-to-be wife’s side of the garage organized. That was a quick and easy project, and we (mostly she) got that part of the garage in tiptop shape. Well last weekend she wanted me to start cleaning my side (two thirds) of the garage. We’re getting married in Se...
Quartersawn oak blanks are cut to 14” long and 1 5/8” thick. The upper crest rails are 3” wide and the lower rails are 2 ½” wide. I chose to construct the chair with floating tenons so that I could mill and cut all of the rails to the exact same length. A bench-top mortising machine is used to make the mortises for the upper and lower crest rails. The 3/8” chisel is set exactly parallel to the machine’s fence, then an auxiliary fence is installed and shimmed to the proper angle required. Sto...
The build of the virtual pinball machine is coming right around. The lower part of the machine is mostly done with the exception of some button and ventilation holes will need to be added. Here are some pictures of the assembly… The hardest part of this cabinet for me was the miter cuts where the sides meet the front. I did it this way for aesthetic purposes since the cabinet would have no trim I don’t want to see the plywood edges. Here is a picture of the final...
After reviewing many a magazine and multiple solutions for dust collection with this beasty, I decided to roll my own based off of BlankMan's / Degoose's designs. the designs both include plenum chambers to spread the suction across a small horizontal opening. Both solutions have the mainline for the DC above the bench, mine of course is below. With this all in mind and since I had pulled the benches off the shop wall, what I decided to do was to build a separate plenum box and integrate it i...
Episode 80 Entertainment Center Part 1 from kostas workshop on Vimeo.In this episode I start working on my saw dust chronicles build challenge entry. I start working on the panels that are going to be used for the sides and the top and bottom. After I cut all the parts to size I glue up the boards to make panels.
My wife asked me when I was going to make her a box to keep our business cards in when we travel. I had made a few boxes but never one upon request- especially from her. So I wanted this to be special. I went about making a bandsaw box in an unconventional way and I was having a problem with the hinge design. One night I had a dream of how to do it and wrote it down right away in the morning. Here are the steps I used to make the box using mainly the bandsaw and the scroll saw for one tough p...
My version of Ron McIntire’s segmented pen. This just happens to be the way I do it… that best fits how I think through the process. I’m sure there are many other variables in getting the same end. First of all I make a checkerboard blank. The one in this Tutorial is Paduak and Maple. (It works best with contrasting colors). The next step is to cut the sections in equal sizes. I made a ‘zero tolerance’ jig for my miter saw that helps me cut all the sections. In order...
Hello everyone, For Xmas one of my gifts was a new Dewalt 12” miter saw. This bad boy is alot bigger thant he cheapo Ryobi that I have which has served me well for 6 years now but the brake has gone. So I had to make a new drop down table for the Dewalt to fit. Fortunately the miter saw station I built hangs on cleats on the wall. Well it just so happens that on the right side I had to extend the cleat about 10 inches past the bench to catch the next stud in the wall. So it was real ...
Segmented woodturning is an interesting craft. It is one of those wood projects that requires more than just a wood lathe and some lathe tools. It helps to have woodworking equipment such as a table saw, a planer, a jointer, a mitresaw, an open stand drum sander, and a disc sander. Also when starting out you’ll need to design for your segmented woodturning project . First, decide if you want to turn a bowl, a vase, salt and peppermills, or even a lamp. Next, you’ll need to dr...
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