Finally got started on Norms Miter Bench and Storage. I had previously rough cut the base components so thankfully I didn’t have to break down six sheets of 3/4 ply. I started with the rabbits and the dado’s on all of the pannels. Note, the rabbits (when called for) go on the back not the front of the panel, most important on the right cabinet (scratch one panel). Then used a template to cut the notches and hole in the back for dust collection (scratch the same panel the second t...
I just finished setting up a cool new Miter Saw Bench in my new shop. The bench is about 90% complete. I still need to make a few drawers for it but other than that it’s finished. The bench is set up for my Bosch Glide Saw. I’ve built two adjustable fences to either side of the saw using the Kreg Precision Trak & Stop System. I also installed some T-Track in the tops so I can adjust the fences from front to back. The saw can be moved front to back as well when I nee...
As evidenced in my first post in this series, I have a severe lack of organization in my garage/shop. Two weekends ago I threw up some shelves with my ‘chop saw’ (that’s for you Don) so we could get my soon-to-be wife’s side of the garage organized. That was a quick and easy project, and we (mostly she) got that part of the garage in tiptop shape. Well last weekend she wanted me to start cleaning my side (two thirds) of the garage. We’re getting married in Se...
The build of the virtual pinball machine is coming right around. The lower part of the machine is mostly done with the exception of some button and ventilation holes will need to be added. Here are some pictures of the assembly… The hardest part of this cabinet for me was the miter cuts where the sides meet the front. I did it this way for aesthetic purposes since the cabinet would have no trim I don’t want to see the plywood edges. Here is a picture of the final...
Forrest WWII, Infinity Super General, Ridge Carbide TS2000, Freud Fusion, and Tenryu Gold Medal are all great saw blades. It’s hard to go wrong with any of them if you’re willing to plunk down $70-$125. Try getting a good blade with a budget in the $10-$40 range, and the odds of getting a good one fall dramatically. No need to despair….for those who missed out on the great Leitz/Irwin, Leitz/Delta, Onsrud, and CMT clearance deals in recent years, below is list of current deals that I think re...
After reviewing many a magazine and multiple solutions for dust collection with this beasty, I decided to roll my own based off of BlankMan's / Degoose's designs. the designs both include plenum chambers to spread the suction across a small horizontal opening. Both solutions have the mainline for the DC above the bench, mine of course is below. With this all in mind and since I had pulled the benches off the shop wall, what I decided to do was to build a separate plenum box and integrate it i...
to make my routing work environment more enjoyable i added a few different dust collection systems to my router table. as well as showing the fence that i made for it. first I’ll start off with the fence. it has a 2” opening that goes up high about 3 1/2” to allow for higher bits. so the fence is about 6 inches high for maximum support. and about 2 inches longer than the router table on both sides for maximum work piece support on both the infeed and outfeed sides. so here i...
My wife asked me when I was going to make her a box to keep our business cards in when we travel. I had made a few boxes but never one upon request- especially from her. So I wanted this to be special. I went about making a bandsaw box in an unconventional way and I was having a problem with the hinge design. One night I had a dream of how to do it and wrote it down right away in the morning. Here are the steps I used to make the box using mainly the bandsaw and the scroll saw for one tough p...
Episode 80 Entertainment Center Part 1 from kostas workshop on Vimeo.In this episode I start working on my saw dust chronicles build challenge entry. I start working on the panels that are going to be used for the sides and the top and bottom. After I cut all the parts to size I glue up the boards to make panels.
Quartersawn oak blanks are cut to 14” long and 1 5/8” thick. The upper crest rails are 3” wide and the lower rails are 2 ½” wide. I chose to construct the chair with floating tenons so that I could mill and cut all of the rails to the exact same length. A bench-top mortising machine is used to make the mortises for the upper and lower crest rails. The 3/8” chisel is set exactly parallel to the machine’s fence, then an auxiliary fence is installed and shimmed to the proper angle required. Sto...
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