Quartersawn oak blanks are cut to 14” long and 1 5/8” thick. The upper crest rails are 3” wide and the lower rails are 2 ½” wide. I chose to construct the chair with floating tenons so that I could mill and cut all of the rails to the exact same length. A bench-top mortising machine is used to make the mortises for the upper and lower crest rails. The 3/8” chisel is set exactly parallel to the machine’s fence, then an auxiliary fence is installed and shimmed to the proper angle required. Sto...
As evidenced in my first post in this series, I have a severe lack of organization in my garage/shop. Two weekends ago I threw up some shelves with my ‘chop saw’ (that’s for you Don) so we could get my soon-to-be wife’s side of the garage organized. That was a quick and easy project, and we (mostly she) got that part of the garage in tiptop shape. Well last weekend she wanted me to start cleaning my side (two thirds) of the garage. We’re getting married in Se...
After reviewing many a magazine and multiple solutions for dust collection with this beasty, I decided to roll my own based off of BlankMan's / Degoose's designs. the designs both include plenum chambers to spread the suction across a small horizontal opening. Both solutions have the mainline for the DC above the bench, mine of course is below. With this all in mind and since I had pulled the benches off the shop wall, what I decided to do was to build a separate plenum box and integrate it i...
My wife asked me when I was going to make her a box to keep our business cards in when we travel. I had made a few boxes but never one upon request- especially from her. So I wanted this to be special. I went about making a bandsaw box in an unconventional way and I was having a problem with the hinge design. One night I had a dream of how to do it and wrote it down right away in the morning. Here are the steps I used to make the box using mainly the bandsaw and the scroll saw for one tough p...
Episode 80 Entertainment Center Part 1 from kostas workshop on Vimeo.In this episode I start working on my saw dust chronicles build challenge entry. I start working on the panels that are going to be used for the sides and the top and bottom. After I cut all the parts to size I glue up the boards to make panels.
The build of the virtual pinball machine is coming right around. The lower part of the machine is mostly done with the exception of some button and ventilation holes will need to be added. Here are some pictures of the assembly… The hardest part of this cabinet for me was the miter cuts where the sides meet the front. I did it this way for aesthetic purposes since the cabinet would have no trim I don’t want to see the plywood edges. Here is a picture of the final...
Forrest, Infinity, Ridge Carbide, Freud Fusion, and Tenryu Gold Medal are all great saw blades. It’s hard to go wrong with any of them if you’re willing to plunk down $70-$125. Try getting a good blade with a budget in the $10-$40 range, and the odds of getting a good one fall dramatically. No need to despair….for those who missed out on the great Leitz/Irwin, Leitz/Delta, Onsrud, and CMT clearance deals in recent years, below is list of current deals that I think represe...
We need a Murphy bed next winter in Arizona and I did not want to buy the hardware. That takes all the fun out of designing it yourself and costs $360. So I looked at a lot of bed designs and settled on one that used HD pivots, gas springs for counterbalance and a swing out leg support rather than the fold down kind.The parameters were a twin mattress (7×39 x 75), had to flip long ways and enough room inside for making the bed. Then I had to decide on the pivot points, the foot pivot ce...
Segmented woodturning is an interesting craft. It is one of those wood projects that requires more than just a wood lathe and some lathe tools. It helps to have woodworking equipment such as a table saw, a planer, a jointer, a mitresaw, an open stand drum sander, and a disc sander. Also when starting out you’ll need to design for your segmented woodturning project . First, decide if you want to turn a bowl, a vase, salt and peppermills, or even a lamp. Next, you’ll need to dr...
Hi everyone. I was trying to figure out a way to store some of my fasteners and small parts which lead me to construct this. Take some Dollar Store baking pans, some scrap wood, and a little routing, sanding & painting and problem solved. I then use my label maker to identify what is in each pan. I’m still sorting things out, but so far it’s worked great. You can take the one you need to your work area and bring it back when you’re done. I don’t think it...
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