Updated 1/15/12 Now we need to cut a recess in the lid for the medallion to set down into.DONT cut your medallion until you have routed out the home for it.I typically make the medallion about 1” to 1.5” smaller on all sides than the lid depending on the box size and the piece of wood I have for the medallion. We are now going to make a simple jig for a router to set on and run back and forth making several passes of incrementally deeper cuts. There are a several ways to do ...
Updated 1/15/12 Regarding wood movement:Depending on the wood you use, where you live, and your own personal experience,y ou may want to allow more clearance.This is what works for me. I really dont allow for any movement at this stage. I know this sounds like trouble waiting to happen, but it works just fine for me. Even if we start off with a snug fit, we will still end up with a small gap around the perimeter. This is due to the final sanding and easing of the edges between lid and l...
Updated 1/16/12 This is where you need to decide how you want to open your box. I mentioned at the outset about some of the different boxes I have made and how they hinge differently from one another. All are good, but you may have a preference in style or it may be your ability that decides for you. The pin hinge is what we will mainly be focusing on and was used on this box. Chapter 10 will discuss this style. The Deco box uses a standard brass butt hinge with a stop stra...
There has been a lot of discussion about the Harbor Freight SCMS saws. I recently purchased the HF Model #98194 miter saw thought I would share my experiences with it. I have desired a sliding compound miter saw for quite a while. But I just couldn’t see spending $500 – $600 for the high end saws. Harbor Freight has lower cost models of sliding miter saws for sale. I looked at the HF models in the store. I could have lived with a 10” model but the 10” model from HF ...
Now I’ve added the top and bottom to the plenum box in the back of the collection hood. The idea of the plenum box is to equally distribute the vacuum along the whole length of the opening to collect the sawdust. The 4” duct will connect to the top of the box, inside the plenum 2/3 down from the top is a divider board that splits the box into two chambers. The divider board has three holes in it, a 2-1/4” hole in the middle and two 2-3/8” holes one at each end. What I ...
So I started playing with Sketchup and came up with the basic concept for this combination bench. Here are few diagrams I put together: Next for the combination of New Yankee Miter Bench/Ultimate Tool Stand, I will add the t-tracks, clamp tracks, miter fence, and create the pocket hole jig insert. Thanks for reading.
Well, let me start by saying this is my very first post. I love designing new furniture (Dressers, Couches, Tables, Cribs, Shelves, Beds, Etc.) and have found it a real joy building what I design. I unfortunately do not have any professional tools or many tools in fact, but I do what I can with what I have. Money doesn’t grow on trees… So, my objective is to try and help you and myself build fairly inexpensive furniture while still being good quality in appearance and st...
Well I got sidetracked restoring the Jet sander but did spend time on this while working on that in between waiting for parts. I cut out the circle for the saw swivel clearance like six times. There was really no good way to measure it and get it right the first time because like I said with the blade guard, handle, and motor, the cutout is closer to half a teardrop then a circle. So I’d put the hood in place, put the saw in place, and see where it bound or was too close and cut it bigg...
Well, I didn’t get to spend as much time over the 4 day Thanksgiving Holiday weekend as I wanted to working on this but I made some progress. I was actually hoping to have it done but not having the time and having to determine and make the template to do the cutout for the saw swivel clearance took a while. The cutout is not a continuous arc of the same radius because you need clearance for the guard here, the handle there and then the motor. And determining where to put the outlet was...
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