So in my first blog entry I touched on my dust collection progress. I’ve recieved a bit of interest with it so I thought I might share some of what I’ve learned to help others get a head start on thier system or to improve the system they already have. I’ve spent a ton of time researching and testing this stuff and can geniunely say that what I post here works exceptionally well. I do alot of work with MDF and we all know of the hazards of wood dust, especially MDF. Im ...
Updated 1/16/12 I spent a lot of time developing a way to let the lid swing down into the box, yet still maintaining a fairly tight reveal on all four sidesThe difficulty is the lip itself. It doesnt allow the back of the lid to drop into the box, so thats where we need to cut it away a little deeper at the back. I call these pockets.The other difficulty is in getting the hinge placement spot on or it wont open at all or not far enough to stay open. Here is how its done: Use the same pa...
Updated 1/15/12 Now we need to cut a recess in the lid for the medallion to set down into.DONT cut your medallion until you have routed out the home for it.I typically make the medallion about 1” to 1.5” smaller on all sides than the lid depending on the box size and the piece of wood I have for the medallion. We are now going to make a simple jig for a router to set on and run back and forth making several passes of incrementally deeper cuts. There are a several ways to do ...
Updated 1/15/12 Regarding wood movement:Depending on the wood you use, where you live, and your own personal experience,y ou may want to allow more clearance.This is what works for me. I really dont allow for any movement at this stage. I know this sounds like trouble waiting to happen, but it works just fine for me. Even if we start off with a snug fit, we will still end up with a small gap around the perimeter. This is due to the final sanding and easing of the edges between lid and l...
Now I’ve added the top and bottom to the plenum box in the back of the collection hood. The idea of the plenum box is to equally distribute the vacuum along the whole length of the opening to collect the sawdust. The 4” duct will connect to the top of the box, inside the plenum 2/3 down from the top is a divider board that splits the box into two chambers. The divider board has three holes in it, a 2-1/4” hole in the middle and two 2-3/8” holes one at each end. What I ...
Ok, so the next piece of shop furniture that needs updating is my radial arm saw table. The original table I built was meant to be a temporary home for the old saw after its restoration about two years ago. I spent some down time at work drawing a few different designs and ideas and then put it in sketchup when I got home. Please… let’s discuss the design before I actually make any cuts! I am totally open to any constructive criticism. Here is what I have come up with so far: Th...
Updated 1/16/12 This is where you need to decide how you want to open your box. I mentioned at the outset about some of the different boxes I have made and how they hinge differently from one another. All are good, but you may have a preference in style or it may be your ability that decides for you. The pin hinge is what we will mainly be focusing on and was used on this box. Chapter 10 will discuss this style. The Deco box uses a standard brass butt hinge with a stop stra...
We need a Murphy bed next winter in Arizona and I did not want to buy the hardware. That takes all the fun out of designing it yourself and costs $360. So I looked at a lot of bed designs and settled on one that used HD pivots, gas springs for counterbalance and a swing out leg support rather than the fold down kind.The parameters were a twin mattress (7×39 x 75), had to flip long ways and enough room inside for making the bed. Then I had to decide on the pivot points, the foot pivot ce...
This Week I show you how to make a folding out feed table for your table saw. This design was based after an article and plan found in a 2009 issue of Woodworker’s Journal Magazine. Originally the plan was designed for a Cabinet saw with a Biesemeyer Fence System, so I had to make some slight modifications for my Porter Cable Saw. In this 3 part video series I show you a step by step on building this project as well as talk about the modifications I had to make. The Article and plans ca...
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