Hi guys ,, I had a request to make a tutorial with regards the endgrain Tumbling Block Design.First off,.., You need to decide the size of the blocks…. for this example I used 1” stock… Or something similar.. actually just over .. once dressed. Set the blade of the table saw to 60 degrees.. a bevel box makes this simpleI use the INCRA fence system so it is easy to rip bevels off side of the blade.Once the bevels are ripped measure the length of the bevel and move the f...
We recently purchased a new washer, & dryer, & we didn’t want to spend $400 for the factory pedestals, so I’m making my own. They should cost us about $75 ~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~This is the factory made pedestal~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~The front load machines are kind of low without a pedestal. It makes it kind of tough on the back muscles.~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~...
So in my first blog entry I touched on my dust collection progress. I’ve recieved a bit of interest with it so I thought I might share some of what I’ve learned to help others get a head start on thier system or to improve the system they already have. I’ve spent a ton of time researching and testing this stuff and can geniunely say that what I post here works exceptionally well. I do alot of work with MDF and we all know of the hazards of wood dust, especially MDF. Im ...
Part 3updated 1/15/12 Regarding size:Size and proportions are important…to a point. We will be building a box that will start out at 11 1/8 W x 7 D x 4 1/2 H. (After shaping it will finish out at about 10 3/4’’ x 6 3/4’’ x 3 1/8 h depending on how much shaping is done.) I like the proportions of this box, they just look good to my eye. They are loosely based on the Golden Ratio which is a ratio of 1.618. There is much more to it than that, but simply put, here is how it works in rela...
I have been having a very hard time trying to collect dust from my miter saw. I have already tried 3 different set-ups since I got my 1.5 hp dust collector. My miter saw doesn’t slide. First I tried connecting the dust collector hose to the saw’s dust port but that didn’t work at all. On my second attempt, I tried positioning the hose right behind the saw. That set-up worked a lot better, but quite a bit of dust was still escaping collection. My third attempt is the current ...
Ok, so the next piece of shop furniture that needs updating is my radial arm saw table. The original table I built was meant to be a temporary home for the old saw after its restoration about two years ago. I spent some down time at work drawing a few different designs and ideas and then put it in sketchup when I got home. Please… let’s discuss the design before I actually make any cuts! I am totally open to any constructive criticism. Here is what I have come up with so far: Th...
Updated 1/16/12 I spent a lot of time developing a way to let the lid swing down into the box, yet still maintaining a fairly tight reveal on all four sidesThe difficulty is the lip itself. It doesnt allow the back of the lid to drop into the box, so thats where we need to cut it away a little deeper at the back. I call these pockets.The other difficulty is in getting the hinge placement spot on or it wont open at all or not far enough to stay open. Here is how its done: Use the same pa...
Well Sunday I finally got around to start building a new dust collection hood for behind my new miter saw. I had one behind my old miter saw but this new saw is wider and I had to redo the bench for it to fit thus making the old hood too small to cover the area needed. Been without one for about a year because I also picked up the Delta 12” RAS and had to redo the bench for that to fit also. So I wasn’t about to build a hood until both the RAS and miter saw were firmly mounted in ...
Updated 1/15/12 Now we need to cut a recess in the lid for the medallion to set down into.DONT cut your medallion until you have routed out the home for it.I typically make the medallion about 1” to 1.5” smaller on all sides than the lid depending on the box size and the piece of wood I have for the medallion. We are now going to make a simple jig for a router to set on and run back and forth making several passes of incrementally deeper cuts. There are a several ways to do ...
Updated 1/15/12 Regarding wood movement:Depending on the wood you use, where you live, and your own personal experience,y ou may want to allow more clearance.This is what works for me. I really dont allow for any movement at this stage. I know this sounds like trouble waiting to happen, but it works just fine for me. Even if we start off with a snug fit, we will still end up with a small gap around the perimeter. This is due to the final sanding and easing of the edges between lid and l...
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