Updated 1/15/12 Now we need to cut a recess in the lid for the medallion to set down into.DONT cut your medallion until you have routed out the home for it.I typically make the medallion about 1” to 1.5” smaller on all sides than the lid depending on the box size and the piece of wood I have for the medallion. We are now going to make a simple jig for a router to set on and run back and forth making several passes of incrementally deeper cuts. There are a several ways to do ...
When I pulled this off of my cabinet, I did not expect so many would like to build these. Well, I took one apart so that we could make some notes – and then detail construction. Below: The marshmallow catapult in it’s finished form. As you can see below, the catapult concists of only 6 wooden parts & some miscellaneous hardware, all easy to build with handtools if need be. When we did this project with the scouts, we put it together as a kit that they could sand ...
Updated 1/15/12 Regarding wood movement:Depending on the wood you use, where you live, and your own personal experience,y ou may want to allow more clearance.This is what works for me. I really dont allow for any movement at this stage. I know this sounds like trouble waiting to happen, but it works just fine for me. Even if we start off with a snug fit, we will still end up with a small gap around the perimeter. This is due to the final sanding and easing of the edges between lid and l...
So in my first blog entry I touched on my dust collection progress. I’ve recieved a bit of interest with it so I thought I might share some of what I’ve learned to help others get a head start on thier system or to improve the system they already have. I’ve spent a ton of time researching and testing this stuff and can geniunely say that what I post here works exceptionally well. I do alot of work with MDF and we all know of the hazards of wood dust, especially MDF. Im ...
This Week I show you how to make a folding out feed table for your table saw. This design was based after an article and plan found in a 2009 issue of Woodworker’s Journal Magazine. Originally the plan was designed for a Cabinet saw with a Biesemeyer Fence System, so I had to make some slight modifications for my Porter Cable Saw. In this 3 part video series I show you a step by step on building this project as well as talk about the modifications I had to make. The Article and plans ca...
A video showing how to make some really good wooden bar clamps. End your clamp shortage now! Build some clamps which only cost a few pounds to make and could be better than clamps you can buy. These clamps don’t mark the wood or stain from glue.
Updated 1/16/12 This is where you need to decide how you want to open your box. I mentioned at the outset about some of the different boxes I have made and how they hinge differently from one another. All are good, but you may have a preference in style or it may be your ability that decides for you. The pin hinge is what we will mainly be focusing on and was used on this box. Chapter 10 will discuss this style. The Deco box uses a standard brass butt hinge with a stop stra...
Hello everyone, a few people have asked me for plans on how to build the folded slotted chair I made so I decided to give it my best shot to measure the pieces and give a description on how it was done, so here we go. Wood Used: Ash Parts List:1 1/2” x 3/4” x 48”: 21 1/2” x 3/4” x 38”: 21 1/2” x 3/4” x 36”: 71 1/2” x 3/4” x 34”: 21 1/2” x 3/4” x 15 3/4”: 91 1/2” x 3/4” x 6”: 12 ...
NOTE: I have just edited this blog to make some corrections in the original text! I have begun building my last (?) Easy Shop Table. Based on a similar design used in my Assembly Table from Wood Magazine (March 2010). Once again, this table (like my others) is built from standard grade construction lumber, redimensioned for the project (from the big box store). So far, I’ve purchased 2 2×10”s x 10’ for the frame of the project. The lumber cost for the frame assem...
Finally got started on Norms Miter Bench and Storage. I had previously rough cut the base components so thankfully I didn’t have to break down six sheets of 3/4 ply. I started with the rabbits and the dado’s on all of the pannels. Note, the rabbits (when called for) go on the back not the front of the panel, most important on the right cabinet (scratch one panel). Then used a template to cut the notches and hole in the back for dust collection (scratch the same panel the second t...
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