Hi guys ,, I had a request to make a tutorial with regards the endgrain Tumbling Block Design.First off,.., You need to decide the size of the blocks…. for this example I used 1” stock… Or something similar.. actually just over .. once dressed. Set the blade of the table saw to 60 degrees.. a bevel box makes this simpleI use the INCRA fence system so it is easy to rip bevels off side of the blade.Once the bevels are ripped measure the length of the bevel and move the f...
I started this project after building an assembly table from an issue of Wood Magazine (March 2010). The table was a lot of work (the torsion box top) but the main unit holding the table up was an easy build. That’s when I hit upon the idea of using the same design for a group of extra tables for other uses. I’ve built a number of these already, and am using one as a router table, a miter saw station, and a sharpening station. It is built using standard re-dimensioned co...
Part 3updated 1/15/12 Regarding size:Size and proportions are important…to a point. We will be building a box that will start out at 11 1/8 W x 7 D x 4 1/2 H. (After shaping it will finish out at about 10 3/4’’ x 6 3/4’’ x 3 1/8 h depending on how much shaping is done.) I like the proportions of this box, they just look good to my eye. They are loosely based on the Golden Ratio which is a ratio of 1.618. There is much more to it than that, but simply put, here is how it works in rela...
you asked , so here is the way to do this ..to start this ” cut and switch ” proses ,figure out your width of stock , by laying out your circle , and deviding it into as many ’ pie pieces ’ as you like , and as many concentric circles as you want .at the edje of the inner circle , measure the width of the ’ pie crust ’ , and rip your wood wider than this ,as it needs to be cut later to final size .and make somewhat longer for the same reason ..this is a sl...
My wife asked me when I was going to make her a box to keep our business cards in when we travel. I had made a few boxes but never one upon request- especially from her. So I wanted this to be special. I went about making a bandsaw box in an unconventional way and I was having a problem with the hinge design. One night I had a dream of how to do it and wrote it down right away in the morning. Here are the steps I used to make the box using mainly the bandsaw and the scroll saw for one tough p...
Updated 1/16/12 I spent a lot of time developing a way to let the lid swing down into the box, yet still maintaining a fairly tight reveal on all four sidesThe difficulty is the lip itself. It doesnt allow the back of the lid to drop into the box, so thats where we need to cut it away a little deeper at the back. I call these pockets.The other difficulty is in getting the hinge placement spot on or it wont open at all or not far enough to stay open. Here is how its done: Use the same pa...
Well Sunday I finally got around to start building a new dust collection hood for behind my new miter saw. I had one behind my old miter saw but this new saw is wider and I had to redo the bench for it to fit thus making the old hood too small to cover the area needed. Been without one for about a year because I also picked up the Delta 12” RAS and had to redo the bench for that to fit also. So I wasn’t about to build a hood until both the RAS and miter saw were firmly mounted in ...
When I pulled this off of my cabinet, I did not expect so many would like to build these. Well, I took one apart so that we could make some notes – and then detail construction. Below: The marshmallow catapult in it’s finished form. As you can see below, the catapult concists of only 6 wooden parts & some miscellaneous hardware, all easy to build with handtools if need be. When we did this project with the scouts, we put it together as a kit that they could sand ...
Updated 1/15/12 Now we need to cut a recess in the lid for the medallion to set down into.DONT cut your medallion until you have routed out the home for it.I typically make the medallion about 1” to 1.5” smaller on all sides than the lid depending on the box size and the piece of wood I have for the medallion. We are now going to make a simple jig for a router to set on and run back and forth making several passes of incrementally deeper cuts. There are a several ways to do ...
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