My wife asked me when I was going to make her a box to keep our business cards in when we travel. I had made a few boxes but never one upon request- especially from her. So I wanted this to be special. I went about making a bandsaw box in an unconventional way and I was having a problem with the hinge design. One night I had a dream of how to do it and wrote it down right away in the morning. Here are the steps I used to make the box using mainly the bandsaw and the scroll saw for one tough p...
I had a Ryobi 14 Amp 10 in. Compound Mitre Saw. It was working fine but could only cut a max of 5 inches wide boards. I was in the market for a new on but all of the sliding miter saw was so costly. I even considered a Harbor Freight one, but even at that it was a $100 and more for one. I decided to check out craigslist.com and found a Kobalt one there for s feel. Well, after I got home I found out why it was so cheap – it was not square. I tried a couple of time to square it up but it...
Now that we have the size of the handle piece, the actual handle has to be cut out of it.For now I keep the piece as a rectangle, and will do the angled sides after the handle is cut out. I’m using my router and a template guide to remove the area for the handle. First I need to make a template out of hardboard that is 11/32” larger than the actual size of the oval hole that I want. I determined a hole 3 1/2” long and 1 1/8” wide for the handle would be good for t...
I haven’t done one of these in a while. The build was a bit excruciating. Took 6 days, about 10-12 hrs. per day. Started on the Thurs. before Thanksgiving. That was an easy day. I just ran around getting all of the materials together and did some initial layout work and rough cut the plywood sides. These were full height and were too awkward to move around, so I used a straight edge and my new PC 8902 router to get the edges of the plywood ready for the face frames. Once the first side ...
I’ve been at it since Thursday, gathering materials and and being a “wild wood whacker.” This was what it looked like at the end of Friday;From Yala, Hakim and Michelle Since then I’ve been curring shelves, drawer parts, countertop and shelf edging. Gluing and screwing and jointing and joining. In 4 days, I’ve put in about 40 hours. Today is more assembly! Hopefully I can have it ready for a primer and first coat by tomorrow morning!
Here is the drawing I submitted. Just a preliminary drawing, but we will nail down some more details this coming week and will start building the following week. From Yala, Hakim and Michelle
Here are the instructions for making my style of the wine bottle balancer: 1. Cut pieces to size on the table saw: 3”x12” (3/4” stock). 2. Drill angle hole at 45 degrees, 3” from one end on the drill press with a 1 3/8” forstner bit. 3. Cut rounded top on band saw, jig saw, or scroll saw. 4. Round over edges on both sides of the board with a round-over bit on router table (this is optional, but it just makes for a more decorative look and...
Working on a unique bench design. Customer has requested that a bench be built to accommodate his 4 dachshunds….He has a converted a laundry room into a Mud room. The kennels he has in there now are too large for the dogs, so he wanted something smaller for them. The bench will have a kennel on the bottom of the bench with 2 doors, the openings are set and ready for the doors.He also asked that the bench be tall in order to hide the water lines /drain that are in the wall that were used...
After reviewing many a magazine and multiple solutions for dust collection with this beasty, I decided to roll my own based off of BlankMan's / Degoose's designs. the designs both include plenum chambers to spread the suction across a small horizontal opening. Both solutions have the mainline for the DC above the bench, mine of course is below. With this all in mind and since I had pulled the benches off the shop wall, what I decided to do was to build a separate plenum box and integrate it i...
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