So… the box is finished as far as the restoration is concerned. The saw still needs sharpening and the whole box needs a fine tuning. I finished the handle today and finally got it all put back together for the first time in months. This guy is ready for another 100 years of service as far as I can tell. Here is some catch up on the handle build. I finished up the shaping and sanded the shaped areas and the outer edge up to 400 grit. Then I decided I wanted to add so...
Hand Tool Journey #40: Stanley SW #358 Miter Box Restoration #6... Assembly! Long Winded and A Ton of Pics..
(Inhales deeply) OK, lets get this going. Warning up front to anyone NOT curious about how one of these goes together you might want to scroll a bit to get to the money shots otherwise hang in there we have a bit to go over first. First things first here are what I typically use in any tool restoration during assembly. Nearly all of these deal with corrosion prevention in some form or another and that folks is the name of the game from this point on. We just spent a lot of sweat equi...
I might have had time today to completely assemble this but I wouldn’t have had time to take the detailed assembly pics I promised. That said there were a couple of things left to do pre-assembly that I was able to take care of this morning. I am hoping for an assembly day tomorrow so stay tuned for that. The first thing on tap this morning was to get my bench and parts/supplies organized for tomorrow. I got out only this boxes parts ao it brings the part count down a bit. ...
Just received a Sweetheart era #246 Miter Box. It is in decent working order but really needs a good cleaning to get everything moving like it should again. My original plan was to clean and be done with it but… like usual I can’t just leave well enough alone. Here is the state it arrived in.. Complete with the trip mechanism! Saw is in great shape with no obvious signs of pitting.. only the tote needs help. It also arrived with one of the 2 stop ...
For this blog entry, Amelia asked me (Joe, AKA Daddy) to describe the process. Here goes: The face frame for the cabinet is to be mitered on the corners, which are fastened together with loose tenons placed by the Festool domino. First, I ripped cherry to width on the tablesaw. Second, Amelia got to have some fun. She used my late grandfather’s beautiful craftsman miter box to saw 45 angles on the corners. What a wonderful way to honor his legacy! Third, I used my festool domin...
In my last post, I recounted the restoration of my Goodell Manufacturing Co. miterbox. I also detailed the fabrication of missing parts, as well as the process of mounting the whole affair to a base. Now, I’m going to share with you my six-month journey to find a suitable soul-mate for my miterbox—a backsaw. Boy. You’d think that tracking down a Disston miter saw stamped with a “Made Expressly for Goodell Manufacturing, Co.” etching would be a simple task, (—-heavy sarcasm—-.) ...
During a rust-hunting expedition last summer, I picked up six saws and a miterbox. I didn’t really “need” it because I already had two sitting on shelves at home. Still, this one had all the earmarks of an industrial-age tool—definitely the early part of the 20th century. It spoke to me. I could hear the whispers of craftsmen, shadows of an age long since passed, calling to me. I could feel them working grueling 14-hour days to eke out an existence in depression-era America. I was in a ...
It was a good day in the garage. I need a few more like this one to keep me on track to finish this project and a few others before Christmas Eve. First I cut the pieces for the base frame, box sides, and the drawer fronts out of White Ash). Because I’m going to attempt dovetail joints for the first time on the box sides, I cut the sides by hand and jointed the edges by hand to make sure they were perfectly matched. My playing surface was about a quarter of an inch ove...
I had a long day volunteering at my daughter’s school, so I didn’t get to put in much time on the project today. I did manage to cut the frame for the checkerboard from the rest of the White Ash that I used for the lighter squares. It’s amazing how diverse the grain looks considering it all came from the same single 5”W x 12’L board. It would have been nice if it was all like the curly sections. Some of the straighter grained sections look kind of boring by...
For the second time that I have to continue the making of hexabox under the two tone concept. The first part ended in the mitering using a 45 degree chamfering bit by router manually. STEP 4. The Assembly After routing and ready for assemble.. Notice the gap caused by using the 45 degree instead of the 60 degree.. I need to caulk it with 30 degree wedges. The priority is the sides have to be erected perpendicular and insert the caulking pieces so I have to make glue the bottom ...
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