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Arts and Crafts 6 Drawer Dresser #4: Template Routing and Frame & Panel Glueup

566 days ago by pintodeluxe | 6 comments »

If I have more that 2 parts to shape, I will make a template out of mdf. I prefer a nice solid jig made from 3/4” mdf with toggle clamps, however since I only had 4 lower side rails to make I kept it simple. After rough cutting the curve at the bandsaw, I used a 1/4” thick template carpet-taped to my workpiece. A pattern bit mounted in the router table makes quick work of cutting the gentle curves. I try to rout “downhill” on curved pieces. In other words,...

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Arts and Crafts 6 Drawer Dresser #3: Scraping, Sanding, and Staining Panels

572 days ago by pintodeluxe | 3 comments »

I spent some time card scraping and sanding the 1/2” thick panels for the dresser sides. I sharpened a fresh burr on the card scraper so it was cutting quickly. I use it on trouble spots, like tearout from the planer. I setup the tablesaw with a dado set and a sacrificial fence to cut the rabbets on the panels. They are rabbeted on the inside edge, which will produce a flat panel look on the outside of the dresser. I could have used plywood, but it can be tough to find quartersawn ...

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Arts and Crafts 6 Drawer Dresser #2: Rabbets and Mortises

575 days ago by pintodeluxe | 3 comments »

Here is the plan for the 6 drawer dresser.Rabbeting the back legs for the rear plywood panels. I chose plywood over solid wood for some dimensional stability. The rabbets are stopped 1-1/2” from the bottom of the legs to match the location of the side rails.Mortising for pegs at the side rail locations.Mortising for pegs at the front rail location.Legs complete.Panels were glued up in two stages – first two pairs of 3/4” boards were joined. Then those 10” wide panel...

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Arts and Crafts 6 Drawer Dresser #1: Legs and Side Panel Glueups

578 days ago by pintodeluxe | 4 comments »

I started the dresser like I start most of my projects, by laminating up some legs. I am making two dressers, so 8 legs were in order. I cut strips of 3/4” quartersawn red oak, and resawed a few of them. I could then glue 3 pieces together to get my leg width. Finally, I glued on 1/4” thick stock to cover my jointlines. After the glue dries, I plane the thickness of these veneers to about 3/32”. That way, I get quartersawn grain on all 4 sides. I then milled s...

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Mirror Inlay

656 days ago by pintodeluxe | 4 comments »

Here is my process for cutting the inlay shown on Glen Huey’s mirror frame. First I used a 2-1/8” forstner bit to cut a hole for the template. The template is made from 1/4” mdf core plywood, and a couple 2” wide strips of mdf on the underside. The underside of the jig is shown here. The mdf strips trap the 3-1/2” workpiece, and center the hole. My walnut stock was less than 3-1/2” wide, so I wedged it in place. Here is the jig and the route...

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Twin Tenon Arts and Crafts Dining Table #6: Finishing Touches

669 days ago by pintodeluxe | 9 comments »

Top finished Frame assembled Four-inch long T30 lags secure the top timbers. Laminated or not? By laying out my jointlines carefully, I was able to laminate some 8/4 and 5/4 together. The glueline is at the angle of the timber, so it is not visible. In addition, I laminated some thin veneers on both sides. Back to the project page… http://lumberjocks.com/projects/71281

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Twin Tenon Arts and Crafts Dining Table #5: Keyed Tenons are Mirror-Image

673 days ago by pintodeluxe | 2 comments »

I never would have guessed that cutting 4 mortises would take all afternoon. Because the mortises are angled to match the wedges, the fitting process takes a little longer than usual. I cut the first one by hand, then decided to cut the rest at the mortiser. Cutting past the layout line on the shoulder side of the mortise will ensure the joint pulls tight. Keys installed. A few taps on the wedges and the shoulders draw up tight. The keys were cut on the bandsaw. When the k...

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Twin Tenon Arts and Crafts Dining Table #4: End Assembly Glueup and Decorative Pegs

676 days ago by pintodeluxe | 1 comment »

End assembly joints are drawbored and pegged with 3/8” walnut pegs. I use this pounding block to set the walnut buttons to the right depth. The buttons conceal slotted screw holes that attach the breadboard ends. Next up is fitting the keyed tenons that connect the two end assemblies.

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Twin Tenon Arts and Crafts Dining Table #2: Long Arched Rails, and Tabletop

687 days ago by pintodeluxe | 4 comments »

After pattern routing the long arched rails, it was time to turn my attention to the top. I started with 6/4 stock, all from the same log. Biscuits were placed every 6” to help with alignment and add strength. I once did an experiment with biscuits – joined two boards with biscuits (no glue) and soaked them in water for a while. I took it around to each family member to see if they could pull the boards apart—- and none could. I took the top over to Creative Woodwo...

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Twin Tenon Arts and Crafts Dining Table #1: Frame components and tabletop

689 days ago by pintodeluxe | 2 comments »

I wanted to design an arts and crafts dining table that included arched rails and twin keyed tenons. I like several of the Stickley tables, but wanted something original. I like the feel of Keven Rodel’s Talesien desk, which served as inspiration for this table. The stack of parts is growing… Initial frame assembly… And the tabletop glueup…

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