I sometimes get requests for things I have made one of and find that making a second one is as time consuming as the first and prone to the same errors.To avoid this I try to make jigs that take the guessing out and speed up the process when the need arises. Special thanks to Dusty56 who inspired me and helped me get up and running on this project. To follow this build please see my blog here:http://shopprojectsandjigs.blogspot.com/2011/01/production-jig-for-multi-business-card.html
I glued up a cutting board with a table saw that was not properly aligned. As a result I had a glue up that was relatively flat on one side but way out of whack on the other side. The flat side was a huge pain to flatten with my little Ryobi belt sander even with 40 Grit belts. The rough side needed about 1/8” of wood that needed to be removed over most of the board. This is no joke with hard maple. It would have taken hours. My lumber dealer referred me to a cabinet shop that...
Version 1.2a At this point I decided to get more “radical” in my design approach. I removed two of the cross rails (found out through experience that I didn’t need them anyway). Then I took the corner poles out of the flanges and put a “sleeve” on the side of my table for the corner poles to slide into (see photo below). Electrical conduit clamps work great for attaching the sleeves. This design also allowed me to adjust the height of the router sled in...
RIGHT CLICK ON THE PICTURE, CLICK ON ” OPEN IN NEW TAB ” TO SEE THE FULL PICTURE.First, make leg template.Cut stockRound over one edge, 2 left, 2 right.Using table saw, make your spline cut.Cut your splines and check for fit. This is what you should end up with.Start laying out your leg build up.Make sure your build up clears the template.Glue it up.Line up the template with your stock and trace it.Cut it out on the band saw.Cut both sides on that face then tape the scrap back on ...
One of the things I found out very early on in my type of woodworking is that the slabs I use in my projects are often in dire need of planing. The problem with this is the thickness planer I had was not large enough to accommodate the width of most of these slabs. So, I began reviewing my old book and magazine libraries and surfing the Net to try and find something else that might meet the need for the type of work I planned to do. The results of my search were mixed. The very first opti...
I have been looking forward to this part of the table saw island for a long time. In fact its been in process for a month or so, but I have had the idea to build one for years. I need to have out feed support on the table saw when ever cutting large sheet goods or long lumber. However I don’t always need the extra table taking up space and I don’t always need the support in the same position on the back of the bench. So here is my first sliding flip up out feed extension table, bu...
Woodworking skills are vitally important to the apprentice as well as the journeyman. As woodworkers we are continually faced with new challenges as we explore the craft of woodworking. One of these eventual challenges is band saw blade drift. .............. What is band saw blade drift? ...................... How can it be corrected? ........................................ Recommended Video: How to adjust for Band Saw Blade Drift ..........................................
Workbench Build - Splayed leg French Bench #1: Top&Legs Jointed, Starting to layout the Wooden Screws.
A while black I posed a forum topic asking for folks advise on how to use this piece of wood for a workbench. A cabinet maker I bought my band saw from gave it to me for free. It was made from two slabs from a green oak tree so it cupped pretty bad. It had been used as a table for a restaurant. After assimilating everyone’s advice I decided I would cut out the piths, re-glue the top and use it to make a French workbench like Roy Underhill does in one of his shows. I love the splayed...
Well I went to the attic, actually surface area of the wood rack in the workshop and picked up a Bigleaf Maple Burl piece that I bought about 5 years ago on eBay. It came from the Pacific Northwest of the USA. The piece had been water blasted to remove all of the bark off the outer edge of the burl and that leaves the spikes that are seen here. The block had been dipped in wax to minimize the drying of it. I then went to the jointer (spiral Carbide blades) and cleaned up the edges. ...
Well here is my latest sled design. This sled is a combination of many sleds that i have seen in the past. One sled that really influenced it, is the super sled by john nixon at eagle lake woodworking. I like the t track on the sled part (the sheet part) but i am going to use real t track. I also liked the t track on top of the fence, which i incorporated, but it stops there. This sled should be able to do just about everything. You can cut 45’s ( blade tilting at 45 deg ) and every o...
- My Journey As A Scroll Saw Pattern Designer - 1186 parts
- Extremely Average - 324 parts
- A journey into the workshop. - 87 parts
- Daily Update - 87 parts
- Just for Fun... - 81 parts
- "Hobbit Holes in MyWorld" --by RusticWoodArt - 77 parts
- WoodWriting Haiku Thursday's --by RusticWoodArt - 74 parts
- The Craftsman's Path - 67 parts
- As The Lathe Turns - 67 parts
- Workshop Development - 65 parts
- Sheila Landry (scrollgirl) - 1208 entries
- frank - 417 entries
- degoose - 387 entries
- dbhost - 331 entries
- Ecocandle - 325 entries
- MsDebbieP - 300 entries
- Martin Sojka - 297 entries
- Karson - 293 entries
- William - 249 entries
- Betsy - 221 entries
- Stevinmarin - 212 entries
- Gary Fixler - 204 entries
- mafe - 204 entries
- Todd A. Clippinger - 187 entries
- Chris Davis - 183 entries
- Rustic - 183 entries
- PurpLev - 162 entries
- shipwright - 160 entries
- BritBoxmaker - 159 entries
- scottb - 144 entries