I recently received a Bosch 1617EVSPK for my birthday. The first project for any new router owner is the router table. The design of my table is influenced heavily by the fence system I will be using. I just picked up the “17 Incra LS Super System. In order to allow for the full 17” range of the system while mounting the carriage fully on the table, I am making the top with the dimensions 27×43. The top is made from 2 sheets of 3/4” MDF glued together with Ti...
Ok so this is a quick glance at how my (and sometimes my wife’s mind works)... We were looking at the clearance halloween merchandise and I bought a countdown timer to use next year. When we got home we were talking about the timer and if there might be other uses for it. We are taking a vacation in the upcoming months and thought it would be cool if we could count down for it to help get our daughter excited. Decided to make a new timer using the halloween one. But kept talking ...
Mentioned this in a comment yesterday, and got started on it last night. I’m creating a router table insert for my Craftsman table saw using 1/2” sheets of MDF laminated together. There’s also a 1” strip glued vertically across the bottom on one edge (like an I-beam) for extra support. Here it is,glued up: Alternate title: meticulously sealing my MDF topped bench one drop of glue at a time :D You can see my table saw in the background. The bottom sheet is...
I did some proportion work and decided I need 6” wheels. The wheels I found have barring that are made for a ½” axle. For the axle, I went to steel supplier and had them cut some 43” pieces for me. For the trucks I glued up some MDF to come up with a 3” thick block. I sanded down the corners at an angle just to give it some interesting lines and not just a plain cube. I have the axle and the trucks. I needed to find a why to attach them together. My original thought was to use a...
I have had the cabinet completed for sometime now, and had the Incra Fence already. However it is not a general purpose fence, one that you can attach feather boards and such to. I need to be able to keep my work flat on the table for my current project (Sliding Dovetails) so I am now having to build this guy out. Having read about the complaints about the MDF swelling after a period of time I have decided to finish mine out with paint. I went to the BORG and grabbed a can of a off white spr...
This video features a new crosscut sled built for my shop. Inspiration for this sled came form books in my library and countless Internet searches. This is a simple project for the shop that will increase safety, speed and accuracy of crosscuts on the table saw. Construction is simple with a MDF base, maple fences, Incra Miter Bars and T-Track. The plan file is available for download. Hopefully this will inspire a sled for your shop! David STOP BLOCK DETAIL FRONT FENCE DETAIL
Well while I am waiting for the glass for my wifes display case, I am working on designing my daughters shelf for her room. She has a ton of webkinz, and she also has some glass dolls that were my wife’s. The dog is able to get on her bed and pull down the webkinz(bad very bad..eheh) so I am tasked with designing a shelf system that will help even out the density of the toys. Right now they are all piled on top of each other and fall down all the time(also making them an easy target for...
I ordered a 0.3 micron replacement filter from Wynn Environmental to replace my Jet DC1100 30 micron bag. Originally I was going to make a simple review for people to benefit from my experience with the new filter I got… but since it had gotten a bit more complicated, I figured this is blog-worthy, and the ‘regular’ review will follow once I experience more the performance of the filter. Disclaimer: I have had nothing but great experience from Wynn Environmental, from ...
I got a few questions about the zero-clearance inserts I made for my bosch table saw, so I figured I’d post the procedure here as to how I made those. The basic Idea is to take the factory inserts and use that as a template for the router. but alas, the factory insert is just too thin at some points to be able to follow it with a trim router bit, so to tackle this issue I made an initial template out of 1/2” plywood. This first template took a bit more patience and care so that...
so my router table project has come to an end. i got my shipment from Lee Valley today and i am happy to say that everything is completed. first upon getting the 2’ T-track i cut it in half with a jigsaw and a metal cutting blade. then i epoxied the track into place. i used a board of mdf to distribute pressure and my two former table saw wings which are probably around 20 pounds each on top. then i just drilled for and installed the t bolts and put on the knobs. and when the fen...
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