Dovetail Pen Progress Pictures. OK, I managed to get a few pictures off the camera. Just bare with me, this is my “garage” camera so the resolution/quality is not top notch. The three following picture are: #1 – My collection of dovetailed pen blanks. End to end joints for the dovetails. #2 – A closeup of some of the chipout I experienced along the joint seams. You can see the CA glue that I used to solve this issue in the picture. #3 – Finished pen blanks, first attempt. In this pi...
This second part will concentrate on the layout of the rolling pin blank in preparation for cutting the slots. Create a blank that is 22” long and 2” square. Locate the center of the length (11”) and carry a line around the blank. The ellipses are 11” long and made of three pieces of 1/8” thick materialLayout a mark 5 ½” on either side of the center line and accurately carry the lines around the blank. To assist in laying out the diagonals, use a 3/8” thick spacer gauge, drawing lines...
Updated 1/15/12 The “Art Box” concept came about when I was looking for a way to use small pieces of some figured Myrtlewood I had leftover, not large enough for a box, but not something I could not throw away either. I decided to feature it in the lid of a box, like a picture in a frame. Keep that picture frame in mind when selecting the small piece for the medallion. You might select that picture piece first and then find a less figured wood to use for the lid and body, one that sets it...
Updated 1/16/12 I spent a lot of time developing a way to let the lid swing down into the box, yet still maintaining a fairly tight reveal on all four sidesThe difficulty is the lip itself. It doesnt allow the back of the lid to drop into the box, so thats where we need to cut it away a little deeper at the back. I call these pockets.The other difficulty is in getting the hinge placement spot on or it wont open at all or not far enough to stay open. Here is how its done: Use the same pa...
I have always been a big fan of the art deco style and early 20th century skyscrapers so I decided to combine both for inspiration for my virtual table design. After plowing through tons of images I found a really great art deco mirror from the 1930’s that really inspired me for the tabletop..For the leg inspiration I used my favorite skyscraper ever designed The Empire State Building!...So this is it..my Art Deco Empire State Dining Table! The material is tiger maple and wenge. The top...
So having read part #1 I’ll complete the second variation of the Drunken checker board pattern. The process is basically the same except for one critical part and is as follows. Start again by taping two blanks together. This time In stead of making opposing S cuts I’ll follow the S pattern with each cut. (I get a little sloppy, but it works out OK). Follow the Part #1 procedure. CRITICAL PART! This step creates the difference between the pattern in part one ...
Updated 1/15/12 At this point we have a box body with corner splines.Our lid is still oversized, so we can stop here and just use it to make a traditional box,one where the lid sets on top.DO NOT CUT THE LID TO SIZE UNTIL YOU ARE SURE OF THE STYLE OF BOX YOU WANT TO MAKE! For some, this may be the best option. They may not have all the required tools or may feel their skills need a little more honing.Or, you could leapfrog over the next few stages and pick up the project again when we d...
Updated 1/15/12 We now have our box assembled and glued up. Depending on the temperature, let it dry for a couple of hours, or overnight to be safe.Take the tape off and clean up any dried glue. This is a good time to smooth up the bottom to get rid of any rocking.You can double stick sandpaper onto a very flat and firm surface and slide the bottom across that. The problem with this approach is that sheet sandpaper is way too small. You can stick down several sheets and if you go very s...
Once the blank has the layout lines drawn, it is time to cut the slots for the ellipses. The first step is to set the blade height. When the cut is made, there should be about 1/8” of material left holding the two sides together. This really aids in the glue up by keeping the pieces aligned. Set the blank on the jig and adjust the angle and the end stop so that the front SHORTER layout line is positioned to the LEFT side of the blade cut. Orientation is when you are standin...
Updated 1/16/12 This is the fun part! Its scary too! The idea of taking a nice crisp box, one you have spent countless hours making, and attacking it with a tool designed for slag removal is…well…its a little disturbing. Maybe I was influenced by old Hitchcock movies more than I know. Seriously, what I enjoy is the freedom this gives me. Everything up to this point has been tied to measurements and careful setups. This is where we can cut loose a little. But slow down Hot...
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