Once the blank has the layout lines drawn, it is time to cut the slots for the ellipses. The first step is to set the blade height. When the cut is made, there should be about 1/8” of material left holding the two sides together. This really aids in the glue up by keeping the pieces aligned. Set the blank on the jig and adjust the angle and the end stop so that the front SHORTER layout line is positioned to the LEFT side of the blade cut. Orientation is when you are standin...
Until recently my lathe experience has been 50 or so pen/pencils, a few miniature goblets, and a couple small 5 inch bowls over the past few years on a Jet mini lathe, enough to want to try other lathe work. This past fall I was fortunate to have the opportunity to acquire a PM 3520B, but due to other work and priorities I’ve not had a lot of time to use it yet…and that’s “killing me”. So this blog documents what I consider my first significant lathe project. Recently a partially segmen...
Finally I got it done and shipped it off to the customer. He wont get it in his hands until next week, so I will post his impressions when I hear back. I hope its what he wants!!! TIP:Some of you may know about this but many will not. This is my secret to quickly fine sand the box prior to spraying lacquer. I hand sanded down to 220 and then I finish up with green nylon pads. These were bought at the local dollar store. Guess how much? Thats right, a whole dollar. You can buy similar pads ...
The next box in the series Oops!, A Llittle Cabinetree, and now Facets is on the build. It had to be started because I’ve been obsessing too much on the finish of Cabinetree and in order to amuse myself between coats I had been so bored I had started making micro plywood and then micro boxes and banding. It had to stop.So the other day I started to think about what the next logical step would be keeping the theme and some of the aspects of the others but going a very different direction...
This blog will show progress on an ArtBox I am building for a client. In September I received an email from a gentleman named Sean asking if I was interested in making a custom box to display his wrist watch collection. I said I typically dont do commission work for several reasons, but if he wanted to send me details I would look it over before deciding.We worked out the bugs and I agreed to make a box to hold eight watches. The color of the wood and the grain were important as well as...
I’ve decided to start a new series about whistles after my first attempt which was really fun and was posted here and about which this blog is about: I wanted to make a whistle for quite some time now, but just never gotten to it. I also knew I would like to involve my daughter in the making of… which worked out great! Everything used (material wise) for this project was from the cutoff bin (ok, I don’t have an actual bin – it’s just pieces that were left o...
This is an earlier project of mine that also neatly shows one of the simpler box making techniques I use, that of the mitred box with drop-on lid. First we see the basic components: On the left are the four sides, each with a 3mm slot routed in near the bottom to hold the base. The base is bottom right and is two layers of 1.5mm birch aeroply. The top is the last piece, top right. This particular one is a three layer sandwich; 3mm design, 3mm ply and 3mm maple (this bottom 3mm will loc...
Several months ago on another forum, I posted a challenge to build a project entirely with hand tools. After several months went by I finally got around to starting on my own project, a jewelry box, and thought I would post it here as well in case anyone was interested. First step was to try sawing one of the chunks into 7/16 boards for the sides. I had picked up an old Diston rip saw a couple of years ago and now was the time to try it out. I clamped the board in my vice and had at it, b...
Has there ever been a time that you’ve struggled to cut a perfect mitre joint? Believe me, there’s no need to feel alone. All of us have had our challenges with the mitre joint at one time or another. So, let’s say that we want to build a woodworking project like a picture frame and we are looking to create four dead-on mitres joints. What’s going to be the woodworking tool of choice? We could use a chop saw or a mitre saw for our joinery. We could use a fine handsa...
Well my shop is now a wreck, my eyes are full of dust and I had a blast. LOL. Lets start with the box and grinder. As you can see I drew in the lines on the handle to match up to the box. In the next pictures you will see the grinding process. I thought long and hard about making a video and decided that there wasn’t really a way for me to do it at this time. Maybe I will revisit the idea in the future. I start at my line and gentle pull into the center. I then go to the n...
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