The following is an addition to The Apprentice and The Journeyman woodworking video series, Let’s Build. The dedicated dado sled for the table saw is a highly versatile woodworking shop fixture that can expand the woodworking approaches used by many woodworkers. Dado blades are used on the table saw instead of a typical saw blade and the dado blades are often said to be “stacked.” This term implies that the dado blades, chippers, and shims are combined to create a cert...
I got called up to active duty- substituting full time in an Information Systems Technology class. So this update has been sometime in developing. Back in the early spring of this year, I had the very great pleasure of meeting the Mason Dixon Wood Working Club. We got together to learn how to make these Celtic Knot rolling pins. During the workshop session, LJ Karson suggested that it would be easier, and less wasteful, to make a saw kerf for only the walnut strips and leave the origina...
Once the blank has the layout lines drawn, it is time to cut the slots for the ellipses. The first step is to set the blade height. When the cut is made, there should be about 1/8” of material left holding the two sides together. This really aids in the glue up by keeping the pieces aligned. Set the blank on the jig and adjust the angle and the end stop so that the front SHORTER layout line is positioned to the LEFT side of the blade cut. Orientation is when you are standin...
This blog will show progress on an ArtBox I am building for a client. In September I received an email from a gentleman named Sean asking if I was interested in making a custom box to display his wrist watch collection. I said I typically dont do commission work for several reasons, but if he wanted to send me details I would look it over before deciding.We worked out the bugs and I agreed to make a box to hold eight watches. The color of the wood and the grain were important as well as...
Taken from original article…Learn how to make Wood Inlay Bandings Visit…TheApprenticeandTheJourneyman.com Learn more, Experience more!
The next box in the series Oops!, A Llittle Cabinetree, and now Facets is on the build. It had to be started because I’ve been obsessing too much on the finish of Cabinetree and in order to amuse myself between coats I had been so bored I had started making micro plywood and then micro boxes and banding. It had to stop.So the other day I started to think about what the next logical step would be keeping the theme and some of the aspects of the others but going a very different direction...
Several months ago on another forum, I posted a challenge to build a project entirely with hand tools. After several months went by I finally got around to starting on my own project, a jewelry box, and thought I would post it here as well in case anyone was interested. First step was to try sawing one of the chunks into 7/16 boards for the sides. I had picked up an old Diston rip saw a couple of years ago and now was the time to try it out. I clamped the board in my vice and had at it, b...
I’ve decided to start a new series about whistles after my first attempt which was really fun and was posted here and about which this blog is about: I wanted to make a whistle for quite some time now, but just never gotten to it. I also knew I would like to involve my daughter in the making of… which worked out great! Everything used (material wise) for this project was from the cutoff bin (ok, I don’t have an actual bin – it’s just pieces that were left o...
I’ll take you through the steps I used to build my router guide for my wood lathe. It is essentially a box with adjustable sides and top which has a slot to guide the router bushing. It is made from 5/8” plywood, clear Lexan, Steel and aluminum.I started with a 11.5×11.5 bottom and cut rabbets on both sides on the table saw and made a cut out for the tail stock. The sides were glued in place held square by a couple scrap blocks. They had T nuts installed for the adjustment ...
This is an earlier project of mine that also neatly shows one of the simpler box making techniques I use, that of the mitred box with drop-on lid. First we see the basic components: On the left are the four sides, each with a 3mm slot routed in near the bottom to hold the base. The base is bottom right and is two layers of 1.5mm birch aeroply. The top is the last piece, top right. This particular one is a three layer sandwich; 3mm design, 3mm ply and 3mm maple (this bottom 3mm will loc...
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