This Week I show you how to make a folding out feed table for your table saw. This design was based after an article and plan found in a 2009 issue of Woodworker’s Journal Magazine. Originally the plan was designed for a Cabinet saw with a Biesemeyer Fence System, so I had to make some slight modifications for my Porter Cable Saw. In this 3 part video series I show you a step by step on building this project as well as talk about the modifications I had to make. The Article and plans ca...
I’ve decided to start a new series about whistles after my first attempt which was really fun and was posted here and about which this blog is about: I wanted to make a whistle for quite some time now, but just never gotten to it. I also knew I would like to involve my daughter in the making of… which worked out great! Everything used (material wise) for this project was from the cutoff bin (ok, I don’t have an actual bin – it’s just pieces that were left o...
This is an earlier project of mine that also neatly shows one of the simpler box making techniques I use, that of the mitred box with drop-on lid. First we see the basic components: On the left are the four sides, each with a 3mm slot routed in near the bottom to hold the base. The base is bottom right and is two layers of 1.5mm birch aeroply. The top is the last piece, top right. This particular one is a three layer sandwich; 3mm design, 3mm ply and 3mm maple (this bottom 3mm will loc...
Finally I got it done and shipped it off to the customer. He wont get it in his hands until next week, so I will post his impressions when I hear back. I hope its what he wants!!! TIP:Some of you may know about this but many will not. This is my secret to quickly fine sand the box prior to spraying lacquer. I hand sanded down to 220 and then I finish up with green nylon pads. These were bought at the local dollar store. Guess how much? Thats right, a whole dollar. You can buy similar pads ...
I got called up to active duty- substituting full time in an Information Systems Technology class. So this update has been sometime in developing. Back in the early spring of this year, I had the very great pleasure of meeting the Mason Dixon Wood Working Club. We got together to learn how to make these Celtic Knot rolling pins. During the workshop session, LJ Karson suggested that it would be easier, and less wasteful, to make a saw kerf for only the walnut strips and leave the origina...
Several months ago on another forum, I posted a challenge to build a project entirely with hand tools. After several months went by I finally got around to starting on my own project, a jewelry box, and thought I would post it here as well in case anyone was interested. First step was to try sawing one of the chunks into 7/16 boards for the sides. I had picked up an old Diston rip saw a couple of years ago and now was the time to try it out. I clamped the board in my vice and had at it, b...
Has there ever been a time that you’ve struggled to cut a perfect mitre joint? Believe me, there’s no need to feel alone. All of us have had our challenges with the mitre joint at one time or another. So, let’s say that we want to build a woodworking project like a picture frame and we are looking to create four dead-on mitres joints. What’s going to be the woodworking tool of choice? We could use a chop saw or a mitre saw for our joinery. We could use a fine handsa...
This blog will show progress on an ArtBox I am building for a client. In September I received an email from a gentleman named Sean asking if I was interested in making a custom box to display his wrist watch collection. I said I typically dont do commission work for several reasons, but if he wanted to send me details I would look it over before deciding.We worked out the bugs and I agreed to make a box to hold eight watches. The color of the wood and the grain were important as well as...
The one Project Video I get asked the most to make is how to build a crosscut sled for the Tablesaw. Well there are a lot of videos out there on making a Cross cut sled, so this is my take on it. I hope you can take something from this video and use it in your shop
It all starts with a sheet of plywood From there I added the toe kick area The base is put together almost exclusively with pocket screws and glue Then the four sides are added to form a box and the fan was installed. I was lucky to find this squirrel cage fan on Craigs List for $20 Here is the outlet side Then I added these guides which create a funnel shaped section inside the bench. Air and dust gets sucked in through holes in the top, down the angled s...
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