This video features a new crosscut sled built for my shop. Inspiration for this sled came form books in my library and countless Internet searches. This is a simple project for the shop that will increase safety, speed and accuracy of crosscuts on the table saw. Construction is simple with a MDF base, maple fences, Incra Miter Bars and T-Track. The plan file is available for download. Hopefully this will inspire a sled for your shop! David STOP BLOCK DETAIL FRONT FENCE DETAIL
Updated 1/15/12 Regarding wood movement:Depending on the wood you use, where you live, and your own personal experience,y ou may want to allow more clearance.This is what works for me. I really dont allow for any movement at this stage. I know this sounds like trouble waiting to happen, but it works just fine for me. Even if we start off with a snug fit, we will still end up with a small gap around the perimeter. This is due to the final sanding and easing of the edges between lid and l...
Hello again everyone. I had such a great time doing the last blogs, I just had to do another. This as the name states, will be about sculpting a box with a right angle grinder. I have began using this method after seeing Andy’s and Gary’s wonderful, sculptures that we like to call boxes. I saw it and just new it was something I wanted to get good at. Some people look at chip carving or the spirit in the tree, I saw how with just a little grinding on a straight grain board th...
I wanted to share my experiences in making landing nets with you. This is from an article I wrote for the August 2010 edition of On The Fly, the newsletter for the Fly Fishing Club of Orange County. Building the Perfect Landing NetBy Greg Madrigal Like many of you, I started fishing when I was very young, and something about it never let go of me. Growing up with 5 sisters left our family with little to no money most of the time. Work for my father was hard to come by growing u...
In my last blog I showed a pattern which I am determined to try. It is made of rectangles from 1mm to 12mm in size. Due to a shortage of materials (Ebony) I am making the pattern from 1mm to 10mm. This is because my aim is to make a box using this pattern (or parts thereof) on all visible faces. This is the tallest order I have placed on myself to date. ImpossibleII now seems a fond memory. Machining wood down to 1mm square is a nightmare. A bit like I imagine tightrope walking to be a...
This second part will concentrate on the layout of the rolling pin blank in preparation for cutting the slots. Create a blank that is 22” long and 2” square. Locate the center of the length (11”) and carry a line around the blank. The ellipses are 11” long and made of three pieces of 1/8” thick materialLayout a mark 5 ½” on either side of the center line and accurately carry the lines around the blank. To assist in laying out the diagonals, use a 3/8” thick spacer gauge, drawing lines...
After looking at SPalm’s step cutting board blog, I figured that I would have to try my hand at making a double step board. I found some cherry, maple and purple heart from prior projects I followed the instructions to but the pieces: After glue up and cutting the two sections, I knew I wouldn’t have enough, so I set my sights a little lower.I had enough of the triangles to make a hexagon. I really need to rethink the clamping process before I start the next one, and al...
Ok, so let me get this blog started before I get so far behind that I put it off – forever. It is undisputed that the most important tool in the woodworking shop is a proper workbench. I don’t have one. I will not rehash the nuances of workbench design but after reading Schwarz’s and Scott Landis’s books, I had my heart set on a Roubo bench. I am not alone as several LJ’s have posted wonderful roubo benches. At first I wanted to build this… I r...
This Week I show you how to make a folding out feed table for your table saw. This design was based after an article and plan found in a 2009 issue of Woodworker’s Journal Magazine. Originally the plan was designed for a Cabinet saw with a Biesemeyer Fence System, so I had to make some slight modifications for my Porter Cable Saw. In this 3 part video series I show you a step by step on building this project as well as talk about the modifications I had to make. The Article and plans ca...
Updated 1/16/12 This is where you need to decide how you want to open your box. I mentioned at the outset about some of the different boxes I have made and how they hinge differently from one another. All are good, but you may have a preference in style or it may be your ability that decides for you. The pin hinge is what we will mainly be focusing on and was used on this box. Chapter 10 will discuss this style. The Deco box uses a standard brass butt hinge with a stop stra...
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