The lid separation went smoothly; mostly because the bottom was reasonably flat and sat square against the table saw fence. The only thing to clean up is the heavy burn marks on the lid side. The box side hasn’t got even a tiny mark. Why is that? The inside looks better than I have expected: the miters are tight and the corners are pretty clean. I have decided on butt hinges, the ones that have to be mortised into box and the lid; and, because the lid is heavy, a stop w...
[_]D Morning all, Since the powers that be frown on WIP photos in the projects section, here are some in progress photos of what i did yesterday:I was cleaning out the tool shed (distinct from my Shop… it is where the lawn stuff, and family stuff is stored) and I found a whole bin of short cut-offs plus a single 5/4 cherry board. The board was weathered (it was when I got it) and I’ve had it for at least 8 years now. My how time flies when life gets in the way of woodworking. Th...
Yup – I couldn’t wait. I took that little bit of purple heart and Peruvian walnut and chopped it into little tiny pieces. The center is glued. I was dry fitting the outside border. Thought I would snap a work in progress picture. I didn’t get to do much lumber-jocking this week but I did repair the dryer, sliding glass door tack and van. I’ll take my little bit of progress and be thankful. I think I’ll be able to do a little good this weekend but my woo...
I wanted to post about finishing the largest single project I’ve done to date. I haven’t posted any many updates on the progress. When I was putting a title to this block, I noticed I already had a series Chi Omega Dorm Room. This was the last biggest project that I built 2 years ago. So the 7 post before this one is the build for that job and not the new one, but the beds are the same, just more of them this time. Two years ago I had 10 singles and 7 bunk beds for a total o...
Sorry it’s been so long since I’ve had any updates. I’ve been very busy. The cabs have been installed minus doors and drawer fronts. Toe kick and drawers are in, so the kitchen is now usable. Here’s a few picks of the some of the upper doors before finish. I’m actually in the process of finishing the doors as I type. Maybe in a week or so I can post some pics of the cabs on the down hill side.
I have always wanted to build a Gerstner style wooden tool box but the drawers were designed more for a machinist than woodworking. The project has stayed on the backburner for a long time. A few months ago i saw a picture and downloaded an article from FWW on the Essential Toolbox by Mike Pekovich. I had built a wall cabinet based on his design earlier and found that the design lent itself very well to personalizing it. The toolchest design seemed to be the same way. I really wanted a th...
Before I left the shop last night, I drilled a 5/16” hole at the inside of the car coupler. This morning I cut, sanded, sanded, and sanded some more to shape both couplers. I cut 4 axles to length and glued one wheel on each axle. Now I need 4 trim spacers. They are 1 3/8” X 5/8” X 3/8” with a 7/32” hole and a 45° cut on one end. Now I need to make four wheel trims. On the plan there are 9 dimensions and 2 diameters and I could do the layout. But these are full size plans...
After a long morning drinking my coffee and thinking about alternatives to keep working, I drove to the lumber yard and got a piece of baltic birch to make the flattening sled out of. When I came back I took my bent saw blade out and put a crescent wrench on the bent tooth. I moved it about three times and I think it may be useable. I soaked it in simple green to get the pitch off and I’ll try it tomorrow. I’m expecting that it’ll be a little rough but that’s ok. IR...
http://theapprenticeandthejourneyman.com/2013/02/28/diamond-wood-inlay-banding/ ...... The Apprentice and The Journeyman... Learn more, Experience more!
In my last blog, I created the tray bottom. In this blog, I will cut the grooves for the tray bottom, rout finger holds and put the tray together. First step is to cut grooves in the tail section. I use the MCLS 13/64” plywood bit (because 1/4” plywood is smaller than it’s nominal size). As a rule of thumb, I like to cut the groove 2x the groove width (so 1/2” in this case) from the bottom in order to leave enough material for a strong assembly. I mark t...
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