Sorry it’s been so long between entries, two-a-day football practices sort of got in the way ;) I guess I’ll continue where I left off… While I was waiting for my steel to arrive from McMaster- Carr I moved my attention to the infill. I had to slightly re-size and refine my original drawing to the final bed angle(50 degrees) and plan out exactly where I wanted the bolts and how the infill would fit in. I used my new drawing to make some paper templates which I just gl...
Adventures in Tool Making #3: A Pair of Tenon Saws from a Disston Miter Saw - Shaping, Sanding, Polishing, and Finishing
Happy Fathers’ Day everyone! I got some shop time this weekend and decided to work on the pair of tenon saws again. Unfortunately, I only had time to work on one of the saws, but the procedure is the same for the other one so it doesn’t really matter. I left off last time with the handles roughed out and rounded over from the router. Next step was finishing shaping the horns of the handle. I used a combination of this curved-tooth file that I picked up at an antique...
This is my first blog post, so don’t be to alarmed if it is the biggest piece of garbage you have ever read. I’ll try my best though ;) For the past few months, I have been in a tool craze. Whether it is planes, saws, braces, chisels, or even miter boxes, I just can’t get enough. So when Don W started his blog about making an infill, I saw how easy it could be, and figured why not try it myself. I get a beautiful and functional tool to add to my collection, and some more ...
The last blog entry ended with me having two saw blades ready for handles. The handle material I chose to use was mesquite, which I bought from fellow LJ BlueStingrayBoots a while back. One of the pieces he sent me was about 5/4 thick. I decided to use the Marshall & Cheetham backsaw handle template available at the TGIAG website for these saws. I printed off two of the templates and laid them out on the mesquite to get an idea of roughly how much material I needed. Then ...
I recently came back from spending a couple months in Kansas for work. On one of my weekend trips to an antique store, I found this lonely, broken miter saw tucked in a dark corner. You can see the broke handle, but you can’t see the horrendous rust on the back side. For $10, I decided to give it a new home. Of course, if the saw knew what I was planning to do to it, it might not have agreed to follow me out of the store. Since I already have a Disston miter very similar to t...
So here we go again. It looks like you folks are having fun making some wooden planes so lets add to the fun. Here is a great little coffin shaped smoother for your collection. This is a fantastic size and a great introduction to making a wooden bench plane. The construction of the parts is a very typical arrangement and the size of wood needed to make this is much easier to find. Here are the plans in several different layouts. The download has four pages. First one is for shop reference ...
So in the spirit of getting everyone in the shop and cutting up some wood I decided to post up a measured drawing of a 3/4” wooden rabbet plane in the 18th century style. It is all wood with the exception of the blade which is easily gotten from Lie-Nielsen here. It features a conical escapement and some simple embellishments that a hand plane, chisel, and #7 sweep gouge can handle. The plans are basic with a few things that can be easily changed if you like. Such as the bed angle...
Here is how I finished the bookshelf in our now demolished spray booth.Hope you get a few pointers/tips from this and perhaps you have some advice for me.
It makes me REAL happy to see that some guys have been inspired to make their own planes! For that reason, I will patiently bear the slowness of my backwater farm style dial up connection….. The last part to be made is the wedge. Just a simple piece of wood but with a very important function! Not only does it hold the blade firmly in position, it also acts as a chip breaker of sorts. Remember when we made the plane body (Part II) there was this little off cut piece to be saved? This...
If this is happening a little too slow for your liking, it is because I have to make sawdust all day long to keep the wolf from the door. That is 10 hours gone. Making these little planes and blogging about it is mostly a night time affair, after taking care of normal daily chores and duties! We have made a plane body and it is looking pretty good! Time to do some metalwork.This is what we want to achieve: At the top is the finished plane iron, below is the material I made it from; ...
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