Here’s where the magic happens. After all the milling and ripping and glueing and re-sawing, we finally get to see if we can really match the lines all around the box. Sure we can. After planing each piece to thickness and ensuring the ends are square, open them up in a book-match. Draw a chalk line at the approximate width of each of the boxes’ ends from opposite ends (this is just to identify the parts). The pictures below explain it better than I can in words. I like to l...
Pics will be in a few minutes… Where exactly did I leave off last time…ahh the main body is essentially done, and now all the adjustment features are all that’s left. Boxing The one weakness of cherry for planes is that it’s just a little bit soft. Not much softer then beech, but enough that a harder sole will help over the years. Especially on a fillister or rabbet plane where almost all of the wear is on a corner. I chose bubinga to box it with, because its ...
And what a weapon it is!!Extremely well made, heavy- 12.5 ounces (without the handle), sharp, and the blade is mounted on the axle so there is absolutely no “wobble”. No pizza stands a chance against this mighty duo!— Emma wanted something to match her stunning outfit so a laminated blank of cherry, maple and walnut was glued up.— After mounting in the lathe, a hole is drilled to accept the threaded insert. As per the instructions, this is a 15/32” brad point bit. The hole i...
The Requirement I moved back to MN in June 2014, after nearly 30 years away, and my brother quickly introduced me to duck hunting. We’re not on any of the major flyways here, so we need to put everything in our favor possible. We read about the advantages of layout boats in providing maximum concealment from wary ducks and talked about it in the duck blind all last season. Our hunting party consists of my brother, my nephew, and me and we decided to build three one-man layout boat...
If you’ve ever struggled with setting inset doors, I have an easy method for you.
I wanted to make the bench’s stretchers as proportionately beefy as the top and legs. Since my legs are 5” square, I figured it would work well, and look good, to make the stretchers about 3 1/2” high, and about 2 1/2” thick. So I had to AGAIN joint, plane, glue, clamp and wait some more. I’ve been getting kind of bored of doing glue-ups, so I’m glad this was the last laminating I’ll have to do on this project. I want to integrate 3/4” thick...
Dimming Eyesight:A hard topic for some of us, but as we enter our 40-something years, most of us notice some changes in our eyesight. Not the usual stuff we have seen happen in our 20’s and 30’s, that was easily repaired by a little stronger prescription glasses, but some serious changes. The first signs, are obvious, the inability to see clearly up close. After we deny the problem for several months, we are faced with the reality that we need more light to see, and we need m...
I woke up this morning and tried to get some work done before the Super Bowl (Go Packers!). I trimmed the extra laminate and proceeded to bond the second face. Here is the top with sticks on it so I can position the laminate above it without gluing it in the wrong place: Then I placed the laminate on the sticks and got it positioned so there is equal amounts of overhang all the way around: Then I pull out the sticks working out from the middle and press the laminate down: Once agai...
Let me start by saying, I do not skate board. I want to make sure I am not associated with skate boarders and as a disclaimer, I didn’t know much about them. My brothers in law wanted to get into long boarding. I decided to tackle the challenge of making a pair of boards. I haven’t done anything like this build before. I learned a lot and if there are any pointers you may have please let me know. I played with the idea of inlaying fiberglass but after some failed testin...
Melamine is notorious for chipping out when cutting. In this video I share my tools and techniques for creating clean cuts on both sides of melamine. The blade I use in the video is a Freud LU97R010. It makes the cut on the back side as clean as on the top side. The images of the cuts in the video are of the backside of the material where chip-out tends to occur. (I did not make that clear in the video.) In Part II I will show you how to apply edge banding. This is not just instr...
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