My wife asked me when I was going to make her a box to keep our business cards in when we travel. I had made a few boxes but never one upon request- especially from her. So I wanted this to be special. I went about making a bandsaw box in an unconventional way and I was having a problem with the hinge design. One night I had a dream of how to do it and wrote it down right away in the morning. Here are the steps I used to make the box using mainly the bandsaw and the scroll saw for one tough p...
Hey Everyone, it’s been a while… oh well. I just thought I’d share this with you. I would consider myself primarily a power tool user. My experience with handplanes has been limited to breaking or rounding over the odd edge with a block plane, anything more would be met with absolute disaster. That is, until this past weekend. I was all ready to start jointing about 30 feet of rough maple when the unthinkable happened, the switch on my jointer snapped. After an initial...
Laying out lid parts for marking. Marking from the piece being used, instead of measuring and worrying about numbers allows you to be way more accurate. Squaring up the panel. I cut right on the line this time. Practice really does help! “Scrubbing” the panel to width with my fore plane. Jointing the edge. Plowing end grain is no joke! Boring holes in the frame fore drawboring with my little helper. Almost a lid! ...
Hi folks,Been trying to make progress in the shop every weekend. I have no evenings available during the week due to my work schedule and long commute. So, weekends are made for woodworking, or in my case, for getting ready to do woodworking. So far, progress has been good and steady until last weekend. Saturday was one of those days where I needed to really be a husband and give some focus to my wife and so I did. We had a nice time on Saturday and I even persuaded my beautiful wife to ac...
Now that we have the size of the handle piece, the actual handle has to be cut out of it.For now I keep the piece as a rectangle, and will do the angled sides after the handle is cut out. I’m using my router and a template guide to remove the area for the handle. First I need to make a template out of hardboard that is 11/32” larger than the actual size of the oval hole that I want. I determined a hole 3 1/2” long and 1 1/8” wide for the handle would be good for t...
Now that the sides, ends and bottom are cut I stain them, on the insides only, before putting the box of the tote together. It’s much easier to stain before glueing because trying to reach your hand inside a box and stain it is very difficult. With pine, I use flecto Varathane’s Gel Stain. It does not require any undercoating and always give me a streak-proof finish. Not all stains work well on pine but I have had great success with this. I rub it on with a piece of old t-s...
In the previous post (part 1) I showed how to prepare the wood for the four totes I am making. After the wood was resawn and cut apart with the handsaw it will have a slight ridge down the middle (and often a few scratches from the saw). You can remove the ridges, if you like, with a hand plane, but it’s not necessary. The wood is put through the planer until it reaches the desired thickness, which in my case, is 1/2” 6 pieces are needed for each tote, two sides,...
Good day fellow dusty chippers,Short entry here – thought you’d like to see what I started with in the garage – the big mess… The picture is midstream in moving stuff around to find stuff to throw away and give away. Since the beginning of the big purge, I’ve made 6 trips to Salvation Army (so far), put countless objects on the end of the driveway with FREE signs on them and furnished 1/2 of house for the new family across the street. OK, may 1/3… seriously...
Click here to view the full article with images After looking for a better quality thicknesser in classified newspapers and online trading sites for quite some time, I finally found something that seemed to good to be true, advertised as a 16″ panel saw, 6″ jointer, 15″ planer/thicknesser, and a 1200CFM industrial dust extractor, it caught my eye, and for the low price of $400 for the lot how could it not? At first I thought it would have been a typo in the advert, I thought it should h...
This series of posts will show how I made four condiment totes for a local restaurant. I’m going to show most steps from rough wood to finished product. Most of you will find this basic, but hopefully I can help some beginners see how things are put together. The restaurant wanted holders for ketchup, mustard, relish and vinegar that the waitresses or waiters could take to the table with them. (In Canada, some of us like white vinegar on our fries. On my trips to the U. S., I hav...
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