Found out the trex clamps I talked about in my last version (http://lumberjocks.com/TZH/blog/24588) weren’t strong enough to withstand the pressure exerted by the bolt going through, plus didn’t hold the sled rigidly enough (too much diagonal movement). So, back to the drawing board. Figured a clamp should function like a clamp no matter what the design is, so I used 2×4’s for the stationary clamp (first photo) and 2×2’s (oak – second photo) for the mov...
“If you do not expect it, you will not find the unexpected, for it is hard to find and difficult.” ...Heraclitus 500 B.C. This woodworking online episode is part of the Let's Build Series Woodworking Tips and Techniques:1.) Creating a foxtail wedged tenon joint. We continue with Part 6 of our arts and crafts wood project, the making of a Koa wood veneered jewelry box. We begin by finding the center on the wooden box lid. To do this we use a straight edge to mark diagon...
Make a Dewalt 733 planer dust hood for less then 5 bucks This is my first blog so I hope I get it right. I bought a used 733 a few months ago that did not come with a dust collection hood. After getting it home I had to try it out, ran a pine board through it and blew chips and dust 5 foot . Well being frugal as I am, no make that cheap I decided to try and make something to get me by until I could find a factory hood. This is what I came up with, I have been using it for a few month...
The common wisdom to flatten raw stock, is to first plane a face flat on a jointer. To get to opposite face paralleled and flat, you run that newly flattened side face down in a planer to your desired thickness. Sounds familiar, I’m sure. Hard to do that with 8” stock when you have a 6” jointer though. The common wisdom also states that if you just try to run that raw stock through a planer, flipping it each time until you get it flat on both sides, you’ll end up wi...
A couple of weeks ago I posted a project of a wedding ring box I made for my wife. It actually received quite a few comments about how I made the hinges…which I guess we are calling double action hinges. Since there was quite a few questions on how I made it, I decided that I should probably make a tutorial, considering I learn so much from tutorials on here. The box had hinges that were only about 4 cm, but for this I am doing larger ones so my camera picks up the steps better. ...
Thanks for joining us for the third installment of “Intarsia Basics” and this is where it starts to get really fun. Cutting out the pattern is one of the best parts of doing this kind of art. It takes a little practice to get used to using your saw. You can look up some practice patterns or just make some zig zags, loop the loops, straight lines, gentle curves, and circles on a piece of paper and glue to a practice board. Cut out some of these and you will start getting used to the “feel ...
This is a non traditional workbench designed and built by a homebuilder as his work site saw table. It is a fairly simple design, yet quite sophisticated at the same time. It is very well thought out and quite useful. What makes this one special is the way he designed it to give you space to keep your tools all at hand, but not taking up space on the work surface. I have a feeling that many of the Lumber Jocks here will appreciate it and perhaps want to use it for inspiration. This is u...
“Learning never exhausts the mind.” Leonardo da Vinci…(1452-1519) Architect, musician, anatomist, inventor, engineer, sculptor, and painter. Making picture frames in the woodworking shop is fun especially when we have a system in which to work. In this case we are making the frames from picture moulding that was made on the router table and also on the table saw using dado blades. The dado on the moulding will house the decorative wood inlay that we have previously crea...
I’m in the process of making this years Christmas gifts and one project in particular is turning out to be a real challenge. The goal is to create a mirror frame that consists of eight pieces with each piece having a 22.5 degree miter on both ends. For many this would be no problem, it’s just a simple cut on the ol’ power mitre saw. Not so for me. My power miter saw is anything but precise. “Why not use the TS?”, you might ask. I probably will, IF I can come up w...
The following is an addition to The Apprentice and The Journeyman woodworking video series, Let’s Build. The dedicated dado sled for the table saw is a highly versatile woodworking shop fixture that can expand the woodworking approaches used by many woodworkers. Dado blades are used on the table saw instead of a typical saw blade and the dado blades are often said to be “stacked.” This term implies that the dado blades, chippers, and shims are combined to create a cert...
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